Iwata IS 850 SMART JET Manual de usuario
This instruction manual includes important warnings, cautions and operations for safe operation.
Before operation, be sure to read this instruction manual and store it in a convenient place for immediate and future reading.
IMPORTANT
This product should be operated only by an adequately trained operator, for safe use and maintenance of the equipment. Any
misuse or handling other than those indicated in this Instruction Manual is not covered by guarantee. ANEST IWATA disclaims all
responsibility for any accident or damage caused by failure to observe the operational and safety procedures in this manual. In
the interest of user friendliness, this manual contains information in a brief and concise form.
This air compressor has been hand tested and approved for sale by our air compressor experts. Please carefully follow the
instructions outlined to ensure the best possible results when working with the air compressor. The air compressor should pro-
vide thousands of hours of use if cared for and maintained properly
For any additional information you may require, or if any missing parts or any damage during transportation is found, please con-
tact your nearest ANEST IWATA Company (see last cover page).
Instruction Manual
IS 850 SMART JET - OIL-FREE MINI COMPRESSOR
GB
Before use, fill in the blank spaces below for future repair:
Model
Dealer
Purchase date
Date first use
TECHNICAL SPECIFICATIONS
WARNING Indicates a potentially hazardous situation which, if not avoided, may result in serious injury or loss of life.
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or
property damage.
OTHER SAFETY SYMBOLS
INDICATES THAT ATTENTION MUST BE PAID TO...
A brief explanation is in the symbol or near to it.
This example indicates, “pay attention to any possible electrical discharge”.
INDICATES SPECIFIC DANGEROUS OPERATIONS THAT MUST NOT BE CARRIED OUT
A brief explanation is in the symbol or near to it.
This example indicates, “do not touch”.
INDICATES SPECIFIC IMPORTANT OPERATIONS THAT MUST BE CARRIED OUT
A brief explanation is in the symbol or near to it.
This example indicates, “ground the compressor”.
SUPPLEMENTARY NOTES
IMPORTANT
Indicates necessary procedures that must be followed to ensure safe, correct and efficient use of the product.
Model IS-850 (Smart Jet)
Motor: W 91
Max. pressure: bar 2,4
Air flow: L/min 18
Weight: kg 3,6
Dimensions: mm 250 x 180 x 160
Hose: 3m air hose (with plug)
ANEST IWATA Italia S.r.l.
46, Corso Vigevano 10155, Torino (Italy)
Tel. diretto +39 011 - 24 80 868 - Fax: +39 011 - 85 19 44
ANEST IWATA Iberica
Calle de Les Teixidores, 3-5
08918 - Badalona (Barcelona)
Tel.:+34 933 20 59 93 - Fax.:+34 933 20 59 65
ANEST IWATA Europe s.r.l.
NIEDERLASSUNG DEUTSCHLAND
Mommsenstrasse 5, 04329 Leipzig
Telefon: +49 0341 241 4430 - Fax: +49 0341 241 443 29
ANEST IWATA Europe S.r.l.
46, Corso Vigevano 10155, Torino Italy
Direct Tel. +39 011 - 22 74 402
Fax +39 011 - 22 74 406
www.anest-iwataeu.com
ANEST IWATA Scandinavia
Ögärdesvägen 6C, 433 30 PARTILLE - Sweden
Tel. +46 (0)31 - 340 28 60 - Fax +46 (0)31 - 340 28 69
ANEST IWATA France
25 rue de Madrid - 38070 St Quentin Fallavier - France
Tél. +33 (0)4 - 74 94 59 69 - Fax +33 (0)4 - 74 94 34 39
ANEST IWATA U.K.
Unit 10 Little End Road - Eaton Socon
St. Neots - CAMBRIDGESHIRE
PE19 8JH
Tel.: +44 (0) 1480 405419 Fax: +44 (0) 1480 217610
European Sales Branches:
72
SAFETY WARNINGS
WE SHALL NOT BE RESPONSIBLE FOR ANY INJURY OR DAMAGE CAUSED BY FAILURE TO OBSERVE WARNINGS, CAUTIONS
OR INSTRUCTIONS. BELOW, YOU WILL FIND IMPORTANT INFORMATION REGARDING SAFE OPERATION. BEFORE OPERA-
TION, BE SURE TO READ AND UNDERSTAND THE CONTENTS.
INSTALL IN A SECURE WORKING ENVIRONMENT
• Install the equipment in a dry, clean, well-ventilated area free from gas and inflammable substances (Acetylene, Propane etc.), which could
cause explosion or fire.
• Never install the compressor where it could come into contact with atmospheric elements. The material used to manufacture the pro-
duct is not water resistant. If electrical parts come into contact with water, it could lead to a short circuit and cause fire.
SWITCH OFF MAIN ELECTRIC SOURCE
• Before inspecting the product, turn the main electric source off by removing the plug from the electric socket or by using the power swit-
ch. Otherwise, it could cause electric shock.
DO NOT TOUCH
• Do not touch moving parts while the main electric source is active, to avoid causing injury to hands.
• The compressor will become hot during use, do not directly touch any part of it during operation, or immediately after, to avoid burns.
GROUND PRODUCT WITH A GROUNDING CABLE
• Correctly ground the product with a grounding cable.
ONLY USE FOR SUPPLYING AIR
• Do not use the compressor to supply any type of gas, other than air, to avoid the risk of fires or explosions.
NEVER CONNECT TO RESPIRATORS
• Never connect respirators to compressed air outlet, to avoid serious injury or irreversible damage to the operator.
NEVER USE FOR SUPPLYING AIR TO MEDICAL EQUIPMENT
• Never directly connect to medical equipment. (Connect a protection system when using with medical equipment). Otherwise the health
or life of the operator could be put at risk.
OBSERVE THE RECOMMENDED WORKING TEMPERATURE
• The recommended working temperature is between 0~40°C. Use at above or below the recommended temperature could cause mal-
function and damage the equipment.
RELEASE AIR PRESSURE
• When you restart the compressor during operation, always release air pressure first, then turn on again.
DO NOT KEEP COMPRESSOR RUNNING FOR PROLONGED PERIODS OF TIME
• The air compressor has a thermal switch that automatically shuts itself off when it becomes overheated or there is a lack
of voltage. If this occurs, turn the compressor off and allow to cool before restarting. For household use, we suggest that you do not
keep the machine running continuously for more that one hour, in order to allow the machine to cool down.
DO NOT USE LUBRICANT
• Do not use any lubricant, which could damage the air compressor.
FLAMMABLE MATERIALS
• Never spray flammable or toxic materials.
DO NOT USE DAMAGED POWER SUPPLY CABLE
• If the power supply cable is damaged, it must be replaced by the manufacturer, its service agent or a competent person, in order to
avoid hazard.
DO NOT USE TO INFLATE TYRES
• Do not use the compressor to inflate bicycle, car or truck tyres.
DESCRIPTION REF.PART
Air hose 1
Handle 2
On/Off switch 3
Condenser cover 4
Fan cover 5
Plug 6
Rubber stand 7
Air intake filter 8
Auto stop pressure switch 9
Pressure/moisture release outlet 10
Pressure adjustment knob 11
Moisture trap 12
Moisture trap plate 13
Air outlet 14
Airbrush holder 15
Pressure gauge 16
Filter mesh 17
Air intake filter 18
Set screw 19
Front body lid 20
Paper pad 21
Piston set 22
Valve plate 23
Valve plate lock 24
Set screw 25
Cylinder 26
Cylinder block 27
Check valve 28
O-ring 29
Cylinder head 30
•
When ordering parts - refer to parts list and specify correct part name and reference number.
SPARE PARTS LIST
Pressure gauge
o-ring
Moisture trap
DIAGRAM
Moisture trap plate
36
SET UP
1. Check that model name is as you ordered and that the following accessories are included: 1 x instruction manual, 1 x air hose, 1x
adapter kit, 1 x o-ring.
2. Check that the product has not been damaged during transportation.
3. Carefully unpack the compressor, and all components, onto a flat, level surface.
4. Teflon tape should be applied to all threaded components prior to assembly, so that air does not leak.
5. Connect one end of the coiled air hose to the compressor motor. Connect the other end of the coiled air hose to the smaller fitting on
the moisture filter.
NOTE:
Attach the coiled hose behind the red arrow on the moisture filter. The red arrow sticker is the airflow direction.
6. A thin black o-ring should be around the clear bowl on the moisture filter. Make sure the o-ring is snug against the upper rim of the
moisture filter, then drop the entire moisture filter assembly into the silver metal holder attached to the compressor motor.
7. Screw the airbrush straight air hose (larger fitting) to the mositure filter, opposite the coiled air hose. The straight air hose should be
attached in front of the red arrow sticker.
NOTE:
If using a different airbrush brand (not Iwata), screw the airbrush hose to the large fitting in the same manner as stated above.
(adapter kit provided for use with non Iwata airbrushes). In both cases, tighten securely with a wrench.
8. Connect the other, smaller end of the airbrush straight air hose to your airbrush. A small black airbrush holder is mounted on top of the
moisture filter and gauge holder. This is for holding the airbrush when not in use. The air compressor system is now assembled and
ready for testing.
TESTING THE COMPRESSOR
1. First, make sure that the electric source switch is turned “OFF” and that there is no residual pressure inside the air hose, then care-
fully plug the compressor directly into a standard wall socket (never connect to poorly mounted wall socket).
DO NOT USE
an exten-
sion lead as it could create a voltage reduction (causing the engine to stall) or cause fire or electric shock.
2. Turn the compressor switch on and make sure that compressed air comes out. The compressor switch is attached to a
small cord inside the compressor housing. Operate for about 5 minutes in these conditions and make sure that the com-
pressor does not create any abnormal sounds or vibrations.
NOTE:
The compressor will leak air from the moisture filter
valve for the first 15 seconds during start up as it automatically drains moisture from inside the bowl.
3. The compressor will run and then shut-off automatically for about 10 seconds, until the storage circuit is full.
4. If the system does not turn itself on after 10-15 seconds, it means that the system is airtight.
5.
Check automatic ON/OFF function:
Connect air hose and airbrush to air outlet, turn electric source switch “ON” and check that it stops oper-
ating after a few seconds.
When it has stopped, push button of airbrush to exhaust compressed air and make sure that it restarts.
Check that air does not leak from the connection.
6. However, if after 10-15 seconds the compressor does not shut-off automatically, OR if it repeatedly shuts on and off when not in use,
there is most likely an air leak.
7.
CHECK FOR AIR LEAKS:
Check all fittings and hose connections, listening for leaking air. Reapply teflon tape to leaking areas where
necessary and re-tighten all hose connections. Also, check to make sure that the air filter knob and the air tank drain are both com-
pletely closed. Feel for air leaking out of both places.
PROBLEMS AND REMEDIES
If a problem occurs, refer to the chart below in order to resolve it.
Items marked with an asterisk (*) in the remedies column, are problems which are difficult for the user to resolve. In this
case, contact the shop which sold it to you, or your local distributor.
PROBLEMS CAUSES REMEDIES
Electric source is not turned on Turn on electric source
Safety system is activated Turn off electric source switch, exhaust
Engine does not work
compressed air and turn electric source switch
on again after 15 minutes
Low voltage *Contact local electricity company
Seizure of compressor *Repair
Air regulator is closed See “
HOW TO OPERATE”
section
Pressure does not
increase or takes a long
Air leaks from filter ball Clean filter ball
time to increase.
Filter is clogged Clean filter by blowing with air
Air leaks from connections and Tighten or replace parts
hoses
Installation failure Install correctly and evenly (Install on all 4
rubber stands)
Abnormal sounds or
vibrations
Wear inside compressor *Repair
Loose parts Tighten
electric
source switch
push button to exhaust air
54
HOW TO OPERATE
1. Connect air hose and airbrush to compressor.
2. Make sure electric source switch is turned “OFF” and insert electric source cable into electric socket.
3. Turn electric source switch “ON”.
4. Operation will start.
5. To activate the airflow, pull the trigger on your airbrush. Once the air pressure within the storage tank decreases to 3,5 bar, the com-
pressor will turn itself on again to refill the tank. It will continue to run for as long as you use the airbrush, or until the tank is full. It will
then automatically shut-off again.
AIR PRESSURE REGULATOR AND GAUGE
1. The air pressure regulator regulates the air flow and the air pressure gauge indicates how much air pressure you are using when air-
brushing. When the compressor is running and the airbrush is not in use, the pressure gauge will read between 2,5 and 3,5 bar. This
is called static pressure. The tank air pressure gauge indicates how much pressure has built up in the tank.
2. However, when the airbrush is in use, and depending on the airbrush model, the pressure gauge reading will normally be between 1,5
and 2,4 bar. This is called working pressure.
3. To adjust the working pressure to a lower air pressure setting, activate the air flow by pulling the airbrush trigger; simultaneously,
turn the pressure regulator knob clockwise until the air pressure gauge reading is at the desired working pressure.
4. Trial and error will determine the best operating pressure for various types of airbrushes, paints and colours.
5.
IMPORTANT:
When working with adjusted air pressure, airflow will constantly leak from pressure regulator knob, thus rendering the
automatic shut-off feature inoperative. Closing the pressure regulator knob will reinstate the automatic shut-off feature.
REMEMBER:
To increase air pressure, turn the regulator knob clockwise. To decrease air pressure, turn the regulator knob counter-
clockwise.
1. Make sure that the compressor, air hose and airbrush are securely connected. Accidental disconnection of the air hose dur-
ing operation, could cause bodily injury.
2. Before switching the compressor on, make sure there isn’t any residual pressure inside the air hose, as this could cause the
engine to stall.
3. To avoid burns, do not touch the surfaces of the compressor (except parts necessary to switch it on) during operation.
4. If you detect any unusual noises or vibrations, switch the equipment off immediately and do not switch on again until the
problem has been resolved.
END OF OPERATION
1. To disactivate the compressor after use, turn the power switch “OFF” and pull the airbrush trigger to completely
discharge any residual pressure from the compressor
.
2. Push filter ball drain pin up, exhaust compressed air completely and drain.
3. Use a cup, or similar container, to hold waste when exhausting. Scattering waste can cause injury,
or stain the surrounding area.
Always completely discharge residual air pressure from the air hose after use. Never direct air discharge towards human
body, to avoid causing injury or inflammation of eyes or skin.
CAUTION
MAINTENANCE AND INSPECTION
•
To avoid injury or electric shock, always disconnect the compressor from the main electric source, by removing the electric
cable plug from the socket, before carrying out maintenance procedures.
•
Always completely discharge residual air pressure from the compressor before carrying out maintenance procedures, so that
parts under pressure are not forcefully released during disassembly, causing injury.
Draining the Moisture Filter:
1. After prolonged use of the compressor, water condensation will accumulate inside the moisture filter and inside the air storage tank.
2. The compressor is set to automatically drain the filter when the pressure in the tank goes down to 0 PSI.
3. Moisture will be expelled from the bottom of the valve and water will spit out until it is clear.
4. To drain this condensation from the air storage tank, first switch the compressor “OFF” and drain all the air from the tank. Make sure
that pressure in the tank is at 0 PSI and twist open the drain plug by turning it clockwise, using a towel or paper towel to collect the
moisture. Turn the compressor on and the water will drain out of the tank. Tilting the compressor towards the valve will also help
moisture buildup run to that end of the tank, for draining.
5. Once the storage tank is empty, close the drain plug, turning it counterclockwise and tighten until there is no air leaking from the
tank.
•
Carry out the following operations periodically to guarantee the correct working order of the equipment:
WARNING
INSPECTION ITEMS PERIODICAL MAINTENANCE REMEDY
Daily Every 100 hours
Every 6 months
Complete inspection
X
See
“Testing the Compressor”
section
Air pressure
X
See
“Air Pressure Regulator & Gauge”
regulator knob section
Check for unusual noises
or vibrations
X
See
“Problems and Remedies”
section
Filter
X
Clean filter
Check automatic
ON/OFF function
X
See
“Testing the Compressor”
section
Filter ball
X
Drain filter ball See
“End of Operation”
section
drain filter ball regularly
by pushing pin up
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