IWAKI PUMPS TD Series Manual de usuario

Thank you for choosing our product.

Please read through this instruction manual before use.

This instruction manual describes important precautions and instruc-

tions for the product. Always keep it on hand for quick reference.

Instruction manual

TD series

IWAKI Metering Pump

Safety instructions Overview Installation Operation Maintenance Specication

( )Country codes

IWAKI CO.,LTD. 6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan

TEL:(81)3 3254 2935 FAX:3 3252 8892(http://www.iwakipumps.jp)

Australia IWAKI Pumps Australia Pty. Ltd.

TEL:(61)298992411 FAX:298992421

Italy

IWAKI Europe GmbH, Italy Branch

TEL:(39)0444371115 FAX:0444335350

Austria IWAKI EUROPE GmbH

TEL:(49)215492540 FAX:2154925448

Korea IWAKI Korea Co.,Ltd.

TEL:(82)226304800 FAX:226304801

Belgium IWAKI Belgium n.v.

TEL:(32)13670200 FAX:13672030

Malaysia IWAKIm Sdn. Bhd.

TEL:(60)378038807 FAX:378034800

China IWAKIPumps(Shanghai)Co.,Ltd.

TEL:(86)2162727502 FAX :2162726929

Norway IWAKI Norge AS

TEL:(47)23384900 FAX:23384901

China

IWAKIPumps (Guangdong) Co., Ltd.

TEL:(86)7503866228 FAX:7503866278

Singapore IWAKI Singapore Pte. Ltd.

TEL:(65)63162028 FAX:63163221

China

GFTZIWAKIEngineering&Trading(Guangzhou)

TEL:(86)2084350603 FAX:2084359181

Spain

IWAKI Europe GmbH, Spain Branch

TEL:(34)933770198 FAX:934740991

China

GFTZIWAKIEngineering&Trading(Beijing)

TEL:(86)1064427713 FAX:1064427712

Sweden IWAKI Sverige AB

TEL:(46)8511 72900 FAX:8 51172922

Denmark IWAKI Nordic A/S

TEL:(45)48242345 FAX:48242346

Switzerland IP Service SA

TEL:(41)266749300 FAX:266749302

Finland IWAKI Suomi Oy

TEL:(358)92745810 FAX:92742715

Taiwan IWAKI Pumps Taiwan Co., Ltd.

TEL:(886)2 82276900

FAX:282276818

France IWAKI France S.A.

TEL:(33)169633370 FAX:164499273

Taiwan

IWAKIPumpsTaiwan(Hsin-chu)Co.,Ltd. TEL:(886)35735797 FAX:(886)35735798

Germany IWAKI EUROPE GmbH

TEL:(49)215492540 FAX:2154925448

Thailand IWAKI (Thailand) Co.,Ltd.

TEL:(66)23222471 FAX:23222477

Holland

IWAKI Europe GmbH, Netherlands Branch

TEL:(31)547293160 FAX:547292332

U.K. IWAKI Pumps (UK) LTD.

TEL:(44)1743231363 FAX:1743366507

HongKong IWAKI Pumps Co., Ltd.

TEL:(852)26071168 FAX:26071000

U.S.A. IWAKI AMERICA Inc.

TEL:(1)5084291440 FAX:5084291386

Indonesia

IWAKISingapore(IndonesiaBranch)

TEL:(62)216906606 FAX:216906612

Vietnam IWAKI pumps Vietnam Co.,Ltd.

TEL:(84)613933456 FAX:613933399

T810-1 '13/09

2Order conrmation

Order conrmation

Open the package and check that the product conforms to your order. If any problem or

inconsistency is found, immediately contact your distributor.

a. Check if the delivery is correct.

Check the nameplate to see if the information such as model codes, discharge capacity and discharge

pressure are as ordered.

b. Check if the delivery is damaged or deformed.

Check for transit damage and loose bolts.

Contents

Order conrmation ..........................................................................................................................................2

Safety instructions.................................................................... 5

Warnings........................................................................................................................................................6

Cautions.........................................................................................................................................................8

Precautions for use ....................................................................................................................................10

Overview...................................................................................11

Introduction .................................................................................................................................................11

Pump structure & Operating principle ......................................................................................................11

Pump mechanism ....................................................................................................................................12

Flow pulsation reduction mechanism..................................................................................................12

Part names...................................................................................................................................................13

Pump ........................................................................................................................................................13

TD .......................................................................................................................................................13

Identication codes....................................................................................................................................14

Installation ...............................................................................15

Pump mounting...........................................................................................................................................15

Before installation.....................................................................................................................................15

Pipework ......................................................................................................................................................16

Piping layout.............................................................................................................................................16

Necessary devices...................................................................................................................................17

Relief valve..........................................................................................................................................17

Back pressure valve............................................................................................................................17

Strainer................................................................................................................................................17

Pressure gauge...................................................................................................................................17

Pump inlet/outlet connections ..................................................................................................................18

Tube connection..................................................................................................................................18

Union connection ................................................................................................................................18

Piping precautions....................................................................................................................................19

Prohibited piping .................................................................................................................................19

Slurry delivery ..........................................................................................................................................20

Wiring ...........................................................................................................................................................21

Inverter-Motor...........................................................................................................................................21

Inverter-Grid power ..................................................................................................................................21

IPM motor terminal box ............................................................................................................................22

4Contents

Operation................................................................................. 23

Before operation .........................................................................................................................................23

Operation .....................................................................................................................................................24

Starting procedure ...................................................................................................................................24

Inverter operation .....................................................................................................................................25

Start/Stop of operation........................................................................................................................25

Flow rate adjustment...........................................................................................................................25

Before stoppage.......................................................................................................................................26

Resumption after a long period of stoppage ............................................................................................26

Maintenance............................................................................ 27

Troubleshooting..........................................................................................................................................27

Inspection ....................................................................................................................................................29

Daily inspection ........................................................................................................................................29

Periodic inspection ...................................................................................................................................29

Maintenance of IPM motor .......................................................................................................................29

Oil replacement (drive unit) ......................................................................................................................30

Replacement procedure......................................................................................................................31

Wear part replacement ...............................................................................................................................32

Before assembly/disassembly..................................................................................................................33

Exploded view .............................................................................................................................................34

Pump head ...............................................................................................................................................34

TD-01/-03 VC/V6 ................................................................................................................................34

TD-05/-1 VC/V6/VS ............................................................................................................................36

TD-01/-03 VS ......................................................................................................................................38

TD-2/-4/-6/-8 VC/V6/VS .....................................................................................................................40

TD-01/-03 S6 ......................................................................................................................................42

TD-05/-1 S6 ........................................................................................................................................44

TD-2/-4/-6/-8 S6 .................................................................................................................................46

Specications/Outer dimensions..............................................................................................................48

Specications...........................................................................................................................................48

Pump...................................................................................................................................................48

Inverter ................................................................................................................................................49

Outer dimensions .....................................................................................................................................50

FF type ................................................................................................................................................50

HH type ...............................................................................................................................................51

UU type ...............................................................................................................................................51

Performance curves.................................................................................................................................52

TD-VC/-V6...........................................................................................................................................52

TD-S6..................................................................................................................................................54

TD-VS .................................................................................................................................................56

Safety instructions

Read through this section before use. This section describes important

information for you to prevent personal injury or property damage.

■ Symbols

In this instruction manual, the degree of risk caused by incorrect use is noted with the follow-

ing symbols. Please pay attention to the information associated with the symbols.

Indicates mishandling could lead to a fatal or serious

accident.

WARNING

A symbol accompanies each precaution, suggesting the use of "Caution", "Prohibited actions"

or specic "Requirements".

Indicates mishandling could lead to personal injury or prop-

erty damage.

CAUTION

Caution marks Prohibition mark Requirement mark

Safety instructions

Prohibited

Electrical

shock

Caution Do not rework

or alter Requirement Wear

protection Grounding

Export Restrictions

Technical information contained in this instruction manual might be treated as controlled tech-

nology in your countries, due to agreements in international regime for export control.

Please be reminded that export license/permission could be required when this manual is

provided, due to export control regulations of your country.

Fire ban

WARNINGS

Turn off power before service

Risk of electrical shock. Be sure to turn off power to stop the pump and

related devices before service is performed.

Stop operation

If you notice any abnormal or dangerous conditions, suspend operation

immediately and inspect/solve problems.

Do not use the pump in any condition other than its intended purpose

The use of the pump in any conditions other than those clearly specied

may result in failure or injury. Use this product in specied conditions only.

Do not modify the pump

Alterations to the pump carries a high degree of risk. It is not the manufac-

turer's responsibility for any failure or injury resulting from alterations to the

pump.

Wear protective clothing

Always wear protective clothing such as an eye protection, chemical re-

sistant gloves, a mask and a face shield during disassembly, assembly or

maintenance work. The specic solution will dictate the degree of protec-

tion. Refer to MSDS precautions from the solution supplier.

Stay out from under suspended loads

Risk of personal injury. Keep away from the pump while it is lifted up.

Requirement

Do not remodel

Wear

protectors

Prohibited

Requirement

Safety instructions

WARNINGS

Do not stand on the pump

Do not use the pump as a platform. Injury or damage may result when the

pump turns over.

Do not get access to the inside of the driven unit during operation

Risk of personal injury. A reciprocating diaphragm/shaft may catch the fin-

ger or hand.

Qualied personnel only

The pump should be handled or operated by qualified personnel with a

full understanding of the pump. Any person not familiar with the product

should not take part in the operation or management of the pump.

Closed-discharge operation is not allowed

Do not close a discharge line during operation. Otherwise, overpressure

will cause liquid leakage or break the pump and piping. Note for the TD

series, a discharge valve is not used for controlling a ow rate.

Do not use grid power directory to the pump

Always use an applicable inverter for powering the pump, or fire may

result.

Prohibited

Requirement

Caution

Requirement

WARNINGS

8CAUTIONS

Use specied power only

Do not apply power other than that specied on the nameplate. Otherwise,

failure or re may result. Ensure the pump is properly grounded.

Do not install/store the pump:

• In a ammable/explosive/corrosive atmosphere.

• In a dusty/humid environment.

• Where ambient temperature can exceed 0-40ºC.

• Under mechanical vibrations.

Spill precautions

Ensure protection and containment of solution in the event of plumbing or

pump damage (secondary containment).

Do not touch the pump or pipe with bare hands

Risk of burning. The surface temperature of the pump or pipe rises high

along with liquid temperature in or right after operation.

Do not bring the pump close to a ammable substance

Keep the pump away from a ammable substance for the prevention of

re. Do not allow a leak of lubricating oil. Observe local rules and regula-

tions for handling of oils.

Install a GFCI (earth leakage breaker)

An electrical failure of the pump may adversely affect other devices on the

same line. Purchase and install an earth leakage breaker separately.

Foreign matter

When foreign matters enter the pump, turn off power immediately to re-

move them. Using the pump with foreign matters may result in failure.

Requirement

Electrical

shock

Requirement

Caution

Prohibited

Fire ban

CAUTIONS

Safety instructions

CAUTIONS

Requirement

Prohibited

Preventative maintenance

Follow instructions in this manual for replacement of wear parts. Do not

disassemble the pump beyond the extent of the instructions.

Do not use a damaged pump

Use of a damaged pump could lead to an electric shock or death.

Disposal of a used pump

Dispose of any used or damaged pump in accordance with local rules

and regulations. If necessary, consult a licensed industrial waste disposal

company.

Do not cover the pump with cloth

The motor temperature may build up and a re or an electric/mechanical

failure may result.

Non freezing

Frozen liquid may damage the pump and piping. Drain liquid before leav-

ing it for a long time or use measures to prevent liquid from freezing in

winter.

Pressure removal

Solution in the discharge line may be under pressure. Release the pres-

sure from the discharge line before disconnecting plumbing or disassem-

bly of the pump to avoid solution spray.

10 Precautions for use

Precautions for use

• Electrical work should be performed by a qualied electrician. Otherwise,

personal injury or property damage may result.

• Shipping inspection with tap water is conducted on every pump. Be sure to

dry off the pump head before operation, or residual water may cause unde-

sirable reaction when having contact with some chemicals.

• Use care handling the pump. Do not drop. An impact may affect pump

performance. Do not use a pump that has been damaged to avoid the risk

of electrical damage or shock.

• The pump is not waterproof. Do not operate the pump while wet with solu-

tion or water, or failure or injury may result. Immediately dry off the pump if

it gets wet.

• Do not clean the pump or nameplate with a solvent such as benzine and

thinner. This may discolour the pump or erase printing. Use a dry or a

damp cloth or a neutral detergent.

• Drain liquid before leaving the pump for a long time.

Caution

Requirement

Caution

Requirement

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Bomba de agua de IWAKI PUMPS

IWAKI PUMPS

IWAKI PUMPS EWN-R Manual de usuario

IWAKI PUMPS

IWAKI PUMPS FLP-75W Manual de usuario

IWAKI PUMPS

IWAKI PUMPS MDF-L250 Manual de usuario

IWAKI PUMPS

IWAKI PUMPS EHN-YN Manual de usuario

IWAKI PUMPS

IWAKI PUMPS EJ-B Manual de usuario

IWAKI PUMPS

IWAKI PUMPS MDG-R Manual de usuario

IWAKI PUMPS

IWAKI PUMPS SMX-F Series Manual de usuario

IWAKI PUMPS

IWAKI PUMPS HRP-54V/H-1 Manual de usuario

IWAKI PUMPS

IWAKI PUMPS SMX-F Series Manual de usuario

IWAKI PUMPS

IWAKI PUMPS PDS-105 RA Manual de usuario

IWAKI PUMPS

IWAKI PUMPS HRP-54V Manual de usuario

IWAKI PUMPS

IWAKI PUMPS APN-110-D3 Manual de usuario

IWAKI PUMPS

IWAKI PUMPS APN-110-D4 Manual de usuario

IWAKI PUMPS

IWAKI PUMPS MDE Series Manual de usuario

IWAKI PUMPS

IWAKI PUMPS EWN-W Manual de usuario

IWAKI PUMPS

IWAKI PUMPS EHN-B16 Manual de usuario

IWAKI PUMPS

IWAKI PUMPS FF Series Manual de usuario

IWAKI PUMPS

IWAKI PUMPS EWN-R Series Manual de usuario

IWAKI PUMPS

IWAKI PUMPS EH-B10 Manual de usuario

IWAKI PUMPS

IWAKI PUMPS EWN Series Manual de usuario

IWAKI PUMPS

IWAKI PUMPS MXM Series Manual de usuario

IWAKI PUMPS

IWAKI PUMPS EWN-WCL Manual de usuario

IWAKI PUMPS

IWAKI PUMPS PDA-W Series Manual de usuario

IWAKI PUMPS

IWAKI PUMPS APN-110 Series Manual de usuario

Manuales populares de Bomba de agua de otras marcas

Neptun

Neptun NPHW 5500 Manual de usuario

Sensidyne

Sensidyne Gilian BDX-II Instrucciones de instalación y funcionamiento

Draper

Draper 47808 Manual de usuario

Trolla

Trolla 12820 Manual de usuario

Sunfab

Sunfab SVH Series Manual de usuario

WilTec

WilTec 50740 Manual de usuario

Fieldmann

Fieldmann FVC 5015 EK Manual de usuario

Everbilt

Everbilt EFSUB5-122HD Manual de usuario

Graco

Graco Husky 3300e Manual de usuario

esotec

esotec 101018 Manual de usuario

moyno

moyno 2000 CC Manual de usuario

Becker

Becker BASIC VASF 2.80/1-0.AC230 Manual de usuario

Sykes AmeriPumps

Sykes AmeriPumps GP100M Guía de solución de problemas

DUROMAX

DUROMAX XP WX Series Manual de usuario

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Manual de usuario

Franklin Electric

Franklin Electric IPS Manual de usuario

Xylem

Xylem e-1532 Series Manual de usuario

Milton Roy

Milton Roy PRIMEROYAL Manual de usuario