Ivoclar Vivadent Programat EP3010 Manual de usuario

Programat®EP 3010

Operating Instructions

Valid from

software V4.2

Table of Contents

List of parts 4

1. Introduction / Signs and Symbols 7

1.1 Introduction 7

1.2 Signs and symbols used in these Operating Instructions 7

1.3 Notes regarding the Operating Instructions 7

1.4 Notes on the different voltage versions 8

1.5 Notes on the images in these Operating Instructions 8

2. Safety First 9

2.1 Indications 9

2.2 Health and safety instructions 12

3. Product Description 14

3.1 General 14

3.2 Hazardous areas and safety equipment 14

4. Installation and Initial Start-Up 15

4.1 Unpacking and checking the contents 15

4.2 Selecting the location 15

4.3 Assembly 16

4.4 Removing the furnace head 19

4.5 Initial start-up 19

5. Operation and Configuration 22

5.1 Introduction to the operation 22

5.2 Firing programs and programming options 26

5.3 Managing programs 38

5.4 Press programs and programming options 40

5.5 Advanced functions of the furnace 44

6. Practical Use 57

6.1 Firing procedure with an Ivoclar Vivadent program 57

6.2 Firing procedure with an individual program 58

6.3 Press procedure using an Ivoclar Vivadent press program 60

6.4 Press procedure by means of FPF – fully automatic press function 61

6.5 Press procedure using an individual press program 63

7. Maintenance, Cleaning and Diagnosis 65

7.1 Monitoring and maintenance 65

7.2 Cleaning 66

7.3 Service note 66

7.4 Stand-by 66

7.5 Power-saving mode 66

7.6 Replacing the press plunger 67

8. What If ... 69

8.1 Error messages 69

8.2 Additional error messages 71

8.3 Technical malfunctions 72

8.4 Repair 73

8.5 Resetting to factory settings 73

9. Product Specifications 75

9.1 Delivery form 75

9.2 Technical data 75

9.3 Acceptable operating conditions 76

9.4 Acceptable transportation and storage conditions 76

10. Appendix 77

10.1 Firing program table 77

10.2 Press program table 77

List of parts

1 Air vents furnace head

2 Furnace head housing

3 Warnings

4 Touch screen

5 Keypad

6 Optical Status Display (OSD)

A Press drive cover

7 Cooling tray

B Ventilation grid press drive

11 Covering hood for

head opening mechanism

12 Air vents

furnace base

13 USB connection

14 USB device

15 Ethernet connection

8 Screw for

cooling tray

9 Furnace base housing

10 Furnace feet

27 Rating plate

28 Vacuum pump fuse

16 Insulation

17 Firing plate

18 Firing plate holder

19 Frame plate

32 Connection cover

31 Covering hood for

head opening mechanism

21 QTK2 heating muffle

22 Sealing rims of furnace head

23 Sealing surface

33 Screw for

connection cover

C Screw for

press drive cover

34 Air vents

rear panel

35 Heating element fuse

36 Vacuum hose

connection

37 Vacuum hose

29 Vacuum pump socket

30 Power cord for vacuum pump

20 Speaker

24 On / Off switch

25 Power socket

26 Power cord

List of parts

40 Heater cable

43 Plug fuse

46 Thermocouple plug

47 Thermocouple

plug socket

49 Press drive plug

50 Press drive socket

48 Furnace head vacuum

connection

60 Fan 62 Cover for press

electronics

63 Split taper socket

for press plunger

64 Terminal screw for

press plunger

65 Press plunger

66 Head insulation

61 Press electronics

38 Furnace head mounting

39 Furnace head

release

44 Heater plug

45 Heater plug socket

List of parts

67 USB download cable 68 Programat Firing Tray Kit 2 69 Programat USB stick 70 Cooling grid

42 Furnace head vacuum hose

51 Press drive cable

41 Thermocouple cable

48 Furnace head vacuum

connection

1. Introduction / Signs and Symbols

1.1 Introduction

Dear Customer

Thank you for having purchased the Programat®EP 3010. It is a state-of-the-art press and ceramic furnace for dental appli-

cations. The furnace has been designed according to the latest industry standards. Inappropriate use may result in certain

risks. Please observe the relevant notes and read the Operating Instructions carefully.

We hope that you will enjoy working with the Programat EP 3010.

1.2 Signs and symbols used in these Operating Instructions

The signs and symbols used in these Operating Instructions facilitate the finding of important points and have the following

meanings:

Symbol Note

Risks and dangers

Important information

Contraindication

Burn hazard

Risk of crushing

The Operating Instructions must be read

1.3 Notes regarding the Operating Instructions

Furnace concerned: Programat EP 3010

Target group: Dental technicians, dental professionals

These Operating Instructions facilitate the correct, safe and economic use of the furnace. Should you lose these Operating

Instructions, extra copies can be ordered at a nominal fee from your local Ivoclar Vivadent Service Center or downloaded

from www.ivoclarvivadent.com.

1.4 Notes on the different voltage versions

The furnace is available in different voltage versions:

– 110 – 120 V / 50 – 60 Hz

– 200 – 240 V / 50 – 60 Hz

In the Operating Instructions, the furnace is described in the 200 – 240 V voltage version. Please note that the voltage

range shown on the images (e.g. rating plate) may differ depending on the voltage version of your furnace.

1.5 Notes on the images in these Operating Instructions

All images and illustrations in these Operating Instructions are used for exemplification and the details are not authoritative

for the construction of the furnace. They are symbols which may slightly differ from the original, e.g. due to simplification.

1. Introduction / Signs and Symbols

2. Safety First

This chapter is especially important for individuals who work with the Programat EP 3010 or who have to carry

out maintenance or repair work. This chapter must be read and the corresponding instructions followed!

2.1 Indications

The Programat EP 3010 must only be used to press and fire dental ceramic materials and it should be used for this purpose

only. Other uses than the ones stipulated, e.g. cooking of food, firing of other materials etc., are contraindicated. The

manufacturer does not assume any liability for damage resulting from misuse. The user is solely responsible for any risk

resulting from failure to observe these instructions.

Further instructions to assure proper use of the system:

– The instructions, regulations and notes in these Operating Instructions must be observed.

– The instructions, regulations and notes in the material‘s Instructions for Use must be observed.

– The system must be operated under the indicated environmental and operating conditions (Chapter 9.3).

– The Programat EP 3010 must be properly maintained.

Risks and dangers

The furnace head should not be removed from the furnace base as long as

the furnace head is connected by means of the heater cable.

Make sure that no liquids or other foreign substances enter the furnace.

Burn hazard: Never place objects in the firing chamber by hand, since there is

a burn hazard. Always use the tongs (accessories) supplied for this purpose.

Never touch the hot surface of the furnace head, as there is a burn hazard.

Do not carry the furnace by the cooling tray.

The furnace head must not be carried by holding the cables, as there is a

risk of damaging the cables and the corresponding connections.

The furnace head has an electric drive and must be operated by means of

the electronic controls. Never open the furnace head by hand, since the

mechanism will be damaged.

The furnace must not be operated if the quartz tube or the insulation in the firing chamber is damaged. There

is a risk of electric shock upon contact with the heating wire. Avoid damage of the insulation by contact with

the investment tongs or firing tongs.

Contraindications

Firing trays must not be placed in the area surrounding the firing plate, since

this will obstruct the closing of the furnace head.

Foreign objects must not be placed on the furnace head or the air vents.

Make sure that no liquids or other foreign objects enter the air vents, since

this may result in an electric shock.

Never use the furnace without a firing plate.

2. Safety First

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