ITW SIMCO ION IQ Power Manual de usuario
IQ Power BPS 5201249 Rev. D
IQ PowerTM
Static Neutralizing System
BPS Power Supply
with Sensor Technology
INSTALLATION AND OPERATING INSTRUCTIONS
i
IQ Power BPS 5201249 Rev. D
TABLE OF CONTENTS
1. SAFETY WARNINGS.........................................................................................................1
2. DESCRIPTION.................................................................................................................2
Features ..................................................................................................................3
3. SPECIFICATIONS.............................................................................................................4
4. INSTALLATION ...............................................................................................................5
Initial Considerations ...........................................................................................10
Mounting the Static Neutralizing Bar ..................................................................10
Mounting the Power Supply .................................................................................12
Electrical Connections ..........................................................................................12
Power Supply Number (Address / Device Number) ..............................................15
Set Up (with IQ Power Control Station)...............................................................17
5. OPERATION .................................................................................................................20
Power Supply Indicators .......................................................................................20
Power Supply Operators .......................................................................................20
System Start-up .....................................................................................................21
Static Bar Operation .............................................................................................21
System Operation (with IQ Power Control Station) .............................................22
6. MAINTENANCE.............................................................................................................23
Cleaning the Static Bar .........................................................................................23
Calibration ............................................................................................................24
7. TROUBLESHOOTING .....................................................................................................25
8. PARTS AND ACCESSORIES ..............................................................................................27
9. WARRANTY AND SERVICE..............................................................................................28
1
IQ Power BPS 5201249 Rev. D
1. SAFETY WARNINGS
PLEASE READ INSTRUCTIONS COMPLETELY BEFORE STARTING
INSTALLATION
ALL INSTALLATION AND TROUBLESHOOTING OPERATIONS MUST
BE PERFORMED BY QUALIFIED TECHNICAL PERSONNEL
This instruction manual uses symbols to identify dangerous situations as follows:
NOTE – Statements identified with a NOTE indicate precautions necessary
to avoid potential equipment failure.
CAUTION – Statements identified with a CAUTION indicate potential
safety hazards.
NOTE – This equipment must be correctly installed and maintained.
Adhere to the following notes for safe installation and operation:
1. Read instruction manual before installing or operating equipment.
2. Only qualified service personnel are to perform installation and repairs.
3. All equipment must be properly grounded, including the machine frame to
which the equipment is mounted.
4. Disconnect input power to power supply before connecting or disconnecting
static neutralizing bars to the high voltage power supply.
5. Do not operate system in close proximity to flammable liquids.
6. Do not use standard Ethernet cables with IQ Power Systems.
This product is intended to be supplied by a Listed AC Adapter or Power
Unit marked “Class 2” or “LPS” and rated output 24V from
1.6A, as provided. Negative must be ground.
CAUTION – Electrical Shock Hazard
Disconnect input power to high voltage power supply before connecting
or disconnecting static neutralizing bar or performing any maintenance to
the system. Avoid touching static neutralizing bar when power supply is
energized.
WARNING
–
Fire Hazard
Do not install or operate static neutralizing bar in close proximity to any
flammable liquids or solvents.
2
IQ Power BPS 5201249 Rev. D
2. DESCRIPTION
Simco-Ion’s IQ Power Static Neutralizing System consists of a high voltage power
supply, static neutralizing bar, and the following optional devices: control station,
and static sensing bar. The IQ Power static bar is available in three different types;
tailored for high speed processes, operating at a distance from the material or
intermediate (hybrid) applications. The IQ Power Control Station provides the
ability to both monitor and control real time system performance. The Control
Station also features a Fieldbus Interface that provides for a factory installed Anybus®
CompactCom module that provides network connectivity. The IQ Easy Static
Sensor Bar enhances the Control Station’s ability to both monitor and control the
static eliminating system.
The high voltage power supply module provides microprocessor controlled high
voltage DC output to the static bar. The high voltage causes the ionizing pins on
the static bar to generate positive and negative ions. The electric field from the static
charge on the material being processed will attract opposite polarity ions from the
static bar causing the material to be neutralized. Excess ions will either recombine in
air or dissipate to ground.
The static neutralizing bar features current limiting at each individual ion emitting
pin to minimize the risk of hazardous electrical shock if the bar is touched while in
operation. This safety feature does not compromise the IQ Power system’s ability to
neutralize static charges. The emitter pins are made of a special alloy to extend the
longevity and sharpness of the points, providing optimal performance of the static
bar.
The IQ Power static bar is tailored to the application. Speed bars are optimized to
operate on high speed webs at distances of 50 to 230 millimeters [2 to 9 inches].
Hybrid bars operate at distances of 150 to 460 millimeters [6 to 18 inches] on webs
where the web path is somewhat variable. Distance bars are designed to operate
from 300 to 760 millimeters [12 to 30 inches] to the material. The variety of IQ
Power static bars offered allows the user to install the optimum bar for their static
neutralizing needs.
The IQ Power static bar has a plug-in style high voltage connector for fast and easy
installation. The connector features a pin that “tells” the IQ Power BPS power
supply what type IQ Power static neutralizing bar is installed and optimizes the
power supply output for that type of bar.
The Control Station is a convenient hub that provides power and communication
for up to ten IQ Power or IQ Easy devices. The two-way digital communication
provided by the Control Station enables monitoring and logging of system
performance and allows access to enhanced features in the static neutralization
system. These enhanced features include; manual control of ionization balance,
Auto-Tune automatic control of ionization balance and CLFB (Closed-loop
Feedback) providing the ultimate in static eliminator control (use of the IQ Easy
Static Sensor Bar is required).
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IQ Power BPS 5201249 Rev. D
IQ Power BPS Power Supplies use 8-conductor modular cable and RJ-45 connectors
for connection to the IQ Power system. They are typically supplied with 7 foot cable
assemblies but longer lengths are available by calling Simco-Ion customer service
(800) 203-3419 (refer to Section 8, Parts and Accessories).
Anybus® CompactCom is a registered trademark of HMS Industrial Networks.
Features
• Three types of IQ Power static neutralizing bars are available to suit the
specific application.
• Static bar disconnect plug pre-installed on static bar cable for quick and
easy installation. Plug also identifies bar type to power supply automating
power supply set-up.
• Single momentary push-button calibration simplifies set-up.
• Ionization emitter points current limited to enhance operator safety.
• Ionization emitter points of special alloy to extend operating life of emitter
points.
• Continuous “T” slot at back of static bar and mounting brackets for easy
and flexible installation.
• Bar graph display on power supply indicates ionizing performance of
system.
• Indicators on power supply display status of neutralizing system, power,
service required and detection of system faults.
• Relay contact output “echoes” indicators on power supply for remote
sensing and alarm.
• Optional control station that provides power and a communication hub for
IQ Power static neutralizing systems and an available fieldbus interface.
• Optional static sensor bar for gathering web charge data (used in CLFB
mode).
4
IQ Power BPS 5201249 Rev. D
3. SPECIFICATIONS
High Voltage Power Supply
Input Power 24 VDC, 1.6A, negative ground, from AC adapter or Control
Station
Output Voltage BPS Basic Power Supply: ±7 kV“Speed Bar”, ±9 kV“Hybrid Bar”, ±12 kV
“Distance Bar”
Dimensions 202L x 123W x 106H mm [7.95”L x 4.85”W x 4.17”H]
Weight 1.94 kg [4.28 lb]
Operating Temp 43°C [110°F] max
Enclosure Aluminum, blue polyester powder coated
High Voltage Connectors 2 proprietary IQ Power plug-in outlets
Replacement Fuse 250V, 5A, Type - 3AG,Time Delay
Static Neutralizing Bar
Nominal Bar Length 301 to 3961 mm Overall Length [11.8”to 156”] 210 to 3870 mm; effective
Length [8.27”to 152”]
Profile Dimensions 26W x 49H mm [1.00”W x 1.93”H]
Weight 1.8 g/mm [0.10 lb/in)
Operating Temp 80°C [176°F] max
Humidity 70% RH max, no dewing permissible
Enclosure Glass-fiber-reinforced polyester
Cable Length 3m [10 ft] standard
HV Conduit Flexible non-metallic, black
Emitter Spacing Speed Bar – 30 mm [1.18”], Hybrid Bar – 90 mm [3.54”], Distance Bar –
180 mm [7.09”]
Operating Distance Speed Bar – 50-230 mm [2”to 9”], Hybrid Bar – 150-460 mm [6”to 18”],
Distance Bar – 300-760 mm [12”to 30”]
Installation Hardware Plastic mounting brackets, metal perforated strips and stainless steel
hardware (screws, washers, nuts).
AC Adapter
Type “Universal”desktop
Input Power 100-240V 50/60 Hz input (IEC 320 inlet)
Part Number 4108104
Output 24V, 1.6A max
Dimensions 110L x 52W x 32H mm [4.33”L x 2.05”W x 1.26”H]
Weight 150g [5.3 oz]
Enclosure Thermoplastic, black
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IQ Power BPS 5201249 Rev. D
4. INSTALLATION
Figure 1. IQ Power Static Bar Installation
Figure 2. IQ Power Static Bar Bracket
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IQ Power BPS 5201249 Rev. D
Figure 3. IQ Power HighVoltage Connector
Figure 4. IQ Power Connections (Bar and BPS Power Supply)
NOTE – DO NOT USE standard Ethernet cables with IQ Power systems.
Avoid permanent equipment damage by using only Simco-Ion modular
cables. (Refer to Section 9, Parts and Accessories).
7
IQ Power BPS 5201249 Rev. D
Figure 5. IQ Power Crossover Modular Cable
Figure 6. IQ Power Connections (BPS Power Supply to Control Station 1 thru 10)
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IQ Power BPS 5201249 Rev. D
Figure 7. IQ Power Connections (BPS Power Supply and Sensor Bar)
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