ITOH DENKI CB-016BP7 Manual de usuario

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.



ITOH DENKI Ju l - 13

- 1 -

UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland

Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48

Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND

Tel: +44 (0)1924 366 539 - Fax : +33 (0)4 50 03 07 60 Tel. : +33 (0)4 50 03 09 99 - Fax : +33 (0)4 50 03 07 60 Tel: +49 911 25 26 200 – Fax : +49 911 25 26 201

Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : info@itoh-denki.com Web : www.itoh-denki.de - E-mail : [email protected]

SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344

Circuit Board CB016BP-7

Doc/FC/1168-01

Power supply

TBTS 24V DC ± 10% - ripple < 10% - A regulated power supply is recommended

5A built-in fuse - Input current: cf associated Power Moller® 24 specs.

built-in diode for protection against + and - wiring error

Environment

Temperature range 0 / +40 °C / Relative Humidity < 90% - no condensation (prevent thermal shocks)

Non corrosive - non explosive / vibration < 0.5G

CE in accordance with Directive CEM 89/336/CEE

Level of protection

The Circuit Board must be protected from severe shocks and the ingress of water/dust in accordance

with European and local regulations relevant to the installation (UTE C 15-103 :97 ou HD 384.3S2 :95 et

384.5-51S2 :96)

F U N C T I O N

The electronic Circuit Board CB016BP-7 is used to control Power Moller® 24 brushless DC motors with a built-in

electromechanical brake. It is compatible with series PM500FS-B, PM500FS-B, PM500FE-B, PM570FE-B, PM605FE-B. It can only

be used in conjunction with single motors. It performs the following functions:

- Motor Run/Stop

- Selection of the direction of rotation of the motor, depending on the installation requirements

- Variable speed at constant starting torque using an external analogue voltage (0 to 10V)

-Stable speed range in relation to the load

- Dynamic brake and mechanical brake

- Overload protection via built-in thermistor and current limiter

- Error signal in case of motor overload

- PNP or NPN inputs (depending on PLC used) - Factory setting: PNP

- PNP or NPN outputs (depending on PLC used) - Factory setting: PNP

- Acceleration and deceleration regulated using 2 potentiometers (0 – 2sec)

- Motor speed pulse signal output

- Speed selection via rotary switch (20 fixed speeds)

- Automatic or manual restart after overload activation

The Circuit Board delivers a PWM (Pulse Width Modulation) controlled by a magnetic pulse sensor built into the motor

C O N D I T I O N S O F U S E

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.



ITOH DENKI Ju l - 13

- 2 -

UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland

Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48

Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND

Tel: +44 (0)1924 366 539 - Fax : +33 (0)4 50 03 07 60 Tel. : +33 (0)4 50 03 09 99 - Fax : +33 (0)4 50 03 07 60 Tel: +49 911 25 26 200 – Fax : +49 911 25 26 201

Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : info@itoh-denki.com Web : www.itoh-denki.de - E-mail : info@itoh-denki.de

SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344

Circuit Board CB016BP-7

Doc/FC/1168-01

Voltage 24V DC

Current absorbed without motorised roller 0.06A

Power absorbed without motorised roller 1.5W

Starting current limit 4A

Time taken to start up <15ms

Protection Index IP20

Protection

5A integrated fuse

Against the inversion of the polarity + and –

Thermal protection

(85°C for the circuit board & 105°C for the

motorised roller)

Input voltage for the CN2 connector

If different from 0V or 24V

< 3V for NPN

> 18V for PNP

C I R C U I T B O A R D C H A R A C T E R I S T I C S

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.



ITOH DENKI Ju l - 13

- 3 -

UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland

Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48

Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND

Tel: +44 (0)1924 366 539 - Fax : +33 (0)4 50 03 07 60 Tel. : +33 (0)4 50 03 09 99 - Fax : +33 (0)4 50 03 07 60 Tel: +49 911 25 26 200 – Fax : +49 911 25 26 201

Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : info@itoh-denki.com Web : www.itoh-denki.de - E-mail : info@itoh-denki.de

SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344

Circuit Board CB016BP-7

Doc/FC/1168-01

D I M E N S I O N S A N D L E G E N D S

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.



ITOH DENKI Ju l - 13

- 4 -

UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland

Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48

Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND

Tel: +44 (0)1924 366 539 - Fax : +33 (0)4 50 03 07 60 Tel. : +33 (0)4 50 03 09 99 - Fax : +33 (0)4 50 03 07 60 Tel: +49 911 25 26 200 – Fax : +49 911 25 26 201

Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : info@itoh-denki.com Web : www.itoh-denki.de - E-mail : info@itoh-denki.de

SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344

Circuit Board CB016BP-7

Doc/FC/1168-01

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.



ITOH DENKI Ju l - 13

- 5 -

UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland

Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48

Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND

Tel: +44 (0)1924 366 539 - Fax : +33 (0)4 50 03 07 60 Tel. : +33 (0)4 50 03 09 99 - Fax : +33 (0)4 50 03 07 60 Tel: +49 911 25 26 200 – Fax : +49 911 25 26 201

Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : info@itoh-denki.com Web : www.itoh-denki.de - E-mail : info@itoh-denki.de

SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344

Circuit Board CB016BP-7

Doc/FC/1168-01

W I R I N G D I A G R A M S

PNP

CN2

CN1

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.



ITOH DENKI Ju l - 13

- 6 -

UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland

Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48

Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND

Tel: +44 (0)1924 366 539 - Fax : +33 (0)4 50 03 07 60 Tel. : +33 (0)4 50 03 09 99 - Fax : +33 (0)4 50 03 07 60 Tel: +49 911 25 26 200 – Fax : +49 911 25 26 201

Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : info@itoh-denki.com Web : www.itoh-denki.de - E-mail : info@itoh-denki.de

SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344

Circuit Board CB016BP-7

Doc/FC/1168-01

Motor On/Off RUN/STOP

Starts and stops the Power Moller®24

Terminal 1 on CN2 connector

Input current 1.6mA at 24V

PNP

Run: contact closed

(24V DC)

Stop: contact open

NPN

Run: contact closed

(0V DC)

Stop: contact open

Direction of

rotation

CW/CCW

DIR

Changes direction of Power Moller® 24

Terminal 2 on CN2 connector

Input current 1.6mA at 24V

See table n°3 (Direction of rotation)

Speed

variation 0-10V

Speed variation using an external analogue

voltage 0-10V. Terminal 3 on CN2 connector.

Input current 1mA at 10V

See table n°2 (Speed variation via an external

analogue voltage)

Motor

Overload ERROR

Error signal output (open collector)

Terminal 4 on CN2 connector

Output 24V, max 25mA (to adjust according to

your control using a resistor - not provided)

Indicates motor overload.

Logic NPN or PNP selection for error signal

output (SW4)

Pulse PULSE

Pulse output signal

Terminal 5 on CN2 connector

NPN open collector

Output 24V, 25mA (using a resistor - not

provided)

Protection using a Ω100 resistor.

2 pulses / each rotation of the rotor

(see table n.1)

5µs tolerance with a Hall effect sensor

Table n.1: Number of pulses per rotation on the motorised roller

Gearbox ratio

of pulses per rotation on the motor/roller

Series 50EB -57EB-60EB Series 50B Series 50EB -57EB-60EB Series 50B

Code 15 m/min

44.9 43.81 89.8 pulses 87.62 pulses

Code 55 m/min

12.6 11.62 25.2 pulses 23.24 pulses

T E C H N I C A L S P E C I F I C A T I O N S

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.



ITOH DENKI Ju l - 13

- 7 -

UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland

Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48

Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND

Tel: +44 (0)1924 366 539 - Fax : +33 (0)4 50 03 07 60 Tel. : +33 (0)4 50 03 09 99 - Fax : +33 (0)4 50 03 07 60 Tel: +49 911 25 26 200 – Fax : +49 911 25 26 201

Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : info@itoh-denki.com Web : www.itoh-denki.de - E-mail : info@itoh-denki.de

SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344

Circuit Board CB016BP-7

Doc/FC/1168-01

: OFF : ON

SW1:

Dip switches Function ON OFF Factory Settings

1Restart mode after

overload activation

Manual

(Restart after instruction on

Run/Stop or Dir)

Automatic (the circuit board

restarts after 1 minute

without external

intervention)

2 Speed selection

Speed variation via

external voltage (0-10V)

(Table n°2)

Internal speed selection via

dipswitch 5 & rotary pot

SW5

3 Direction of rotation Change direction of rotation CW and CCW in relation to

the input to terminal 2 on CN2 (Table n°3)

4 Error mode

Sends a signal via terminal

4 on CN2 when there is

NO ERROR

Sends a signal via terminal

4 on CN2 when there IS

AN ERROR

5 Speed selection

Selection of 1 of 20 available fixed

speeds.

(Table n°4)

C O N F I G U R A T I O N S : D I P - S W I C H E S ( S W )

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.



ITOH DENKI Ju l - 13

- 8 -

UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland

Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48

Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND

Tel: +44 (0)1924 366 539 - Fax : +33 (0)4 50 03 07 60 Tel. : +33 (0)4 50 03 09 99 - Fax : +33 (0)4 50 03 07 60 Tel: +49 911 25 26 200 – Fax : +49 911 25 26 201

Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : info@itoh-denki.com Web : www.itoh-denki.de - E-mail : info@itoh-denki.de

SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344

Circuit Board CB016BP-7

Doc/FC/1168-01

Table n°2: Speed variation via an external analogue voltage (Figures with series 50EB)

Voltage (V)

No load speed in

m/min (± 3%) for

speed code 15

No load speed in

m/min ( ± 3%) for

speed code 55

Voltage (V)

No load speed in

m/min (± 3%) for

speed code 15

No load speed in

m/min ( ± 3%) for

speed code 55

0.05-0.45 2.2 7.7 5.05-5.45 9.4 33.4

0.55-0.95 2.9 10.3 5.55-5.95 10.1 36.0

1.05-1.45 3.6 12.9 6.05-6.45 10.8 38.6

1.55-1.95 4.3 15.4 6.55-6.95 11.6 41.1

2.05-2.45 5.1 18.0 7.05-7.45 13.0 46.3

2.55-2.95 5.8 20.6 7.55-7.95 13.7 48.9

3.05-3.45 6.5 23.1 8.05-8.45 14.4 51.4

3.55-3.95 7.2 25.7 8.55-8.95 15.2 54.0

4.05-4.45 7.9 28.3 9.05-9.45 15.9 56.6

4.55-4.95 8.7 30.9 9.55-9.95 17.3 61.7

Table n°3: Direction of rotation (Figures with series 50EB)

Dip switch 3 on SW1

ON OFF

Terminal 2, CN2 ON

(contact closed)

Terminal 2, CN2 OFF

(contact open)

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.



ITOH DENKI Ju l - 13

- 9 -

UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland

Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48

Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND

Tel: +44 (0)1924 366 539 - Fax : +33 (0)4 50 03 07 60 Tel. : +33 (0)4 50 03 09 99 - Fax : +33 (0)4 50 03 07 60 Tel: +49 911 25 26 200 – Fax : +49 911 25 26 201

Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : info@itoh-denki.com Web : www.itoh-denki.de - E-mail : info@itoh-denki.de

SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344

Circuit Board CB016BP-7

Doc/FC/1168-01

Table n°4: Speed selection (Figures with series 50EB)

SW1 – 5

OFF

Rotary Switch

Position

No load speed in

m/min (± 3%)

For speed code

15 (2.2 to 17.3

m/min)

No load speed in

m/min (± 3%)

For speed code

55 (7.7 to 61.7

m/min)

Rotary Switch

Position

No load speed in

m/min (± 3%)

For speed code

15 (2.2 to 17.3

m/min)

No load speed in

m/min (± 3%)

For speed code

55 (7.7 to 61.7

m/min)

9 17.3 61.7 9 8.7 30.9

8 15.9 56.6 8 7.9 28.3

7 15.2 54.0 7 7.2 25.7

6 14.4 51.4 6 6.5 23.1

5 13.7 48.9 5 5.8 20.6

4 13.0 46.3 4 5.1 18.0

3 11.6 41.1 3 4.3 15.4

2 10.8 38.6 2 3.6 12.9

1 10.1 36.0 1 2.9 10.3

0 9.4 33.4 0 2.2 7.7

SW2 and SW3 (Logic selection of input signal):

SW2 (Run/Stop)

SW3 (Dir)

Left NPN

Right PNP

SW4 (Logic selection of output signal):

SW4 Bottom NPN

Top PNP

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.



ITOH DENKI Ju l - 13

- 10 -

UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland

Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48

Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND

Tel: +44 (0)1924 366 539 - Fax : +33 (0)4 50 03 07 60 Tel. : +33 (0)4 50 03 09 99 - Fax : +33 (0)4 50 03 07 60 Tel: +49 911 25 26 200 – Fax : +49 911 25 26 201

Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : info@itoh-denki.com Web : www.itoh-denki.de - E-mail : info@itoh-denki.de

SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344

Circuit Board CB016BP-7

Doc/FC/1168-01

VR1-ACC: the setting must be between 0 to 2sec (0sec when the potentiometer is turned CCW entirely to the left and 2sec when the

potentiometer is turned CW 60° to the right) – Default factory settings 0sec

VR2-DEC: the setting must be between 0 to 2sec (when the potentiometer is turned CCW entirely to the left and 2sec when the

potentiometer is turned CW 60° to the right) - Default factory settings 0sec

CN1 – Voltage connector: wago type 734-102: 1 conductor 1.5mm2max. per terminal

CN2 – I/O Connector (control) : wago type 733-105: 1 conductor 0.5mm2max. per terminal

CN3 - Motor connector: JST #XHP-10 with 10 pins

LED 1 (green) : ON when the circuit board CB016BP-7 is under voltage

LED 2 (red): Identification of the error type

There are several status: LED off

LED flashing slowly

LED flashing rapidly

LED on

LED 3 (orange): Identification of the number of errors

There are several status: LED off

LED flashing slowly

LED flashing rapidly

LED on

When restarting the motorised roller after thermal protection activation, terminal 1 (Run/Stop) or 2 (Direction) on the CN2 connector

must only be signalled after eliminating the cause of the fault (freeing the blockages, allowing the cooling of the thermal protection)

The voltage supply to the circuit board must be switched off in order to initialize the fault history shown by LED 3 (orange)

3 c o n n e c t o r s : M o t o r , V o l t a g e a n d I / O ( c o n t r o l )

3 L E D s : P o w e r a n d E r r o r m o d e

P o t e n t i o m e t e r s e t t i n g s V R 1 - A C C a n d V R 2 - D E C

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