Itm TM357-035 Manual de usuario
www.itmtools.com.au
Ver: 1.0
OPERATOR’S MANUAL
REFRIGERANT
DRYERS
TM357-035
(35 cfm)
TM357-074
(74 cfm)
REFRIGERANT DRYERS OPERATOR’S MANUAL TM357-035 & TM357-074
LIMITED WARRANTY
Industrial Tool & Machinery Sales (hereinafter referred to as ITMS) will, within twelve (12) months
from the original date of purchase, repair or replace any goods found to be defective in materials or
workmanship.
This warranty is void if the item has been damaged by accident, neglect, improper service or other causes
not arising out of defects in materials or workmanship. This warranty does not apply to machines and/
or components which have been altered, changed, or modified in any way, or subjected to overloading
or use beyond recommended capacities and specifications. Worn componentry due to normal wear and
tear is not a warranty claim. Goods returned defective shall be returned prepaid freight to ITMS or agreed
repair agent, which shall be the buyer’s sole and exclusive remedy for defective goods. ITMS accepts no
additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or
parts to and from ITMS or the service agent or dealer, such costs are not included in this warranty.
Our goods come with guarantees which cannot be excluded under the Australian Consumer Law.
You are entitled to replacement or refund for a major failure and to compensation for other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail
to be of acceptable quality and the failure does not amount to a major failure.
THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND
MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE.
PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY:
INDUSTRIAL TOOL & MACHINERY SALES
18 BUSINESS ST, YATALA QLD 4207
F: 07 3287 1115 W: www.itmtools.com.au
TRADEMASTER
Magnetic Base Drilling Machines
Tools and Machinery
AIR
English
3
Code 1625186897- Edition 7/2019
CONTENTS
PART A: INFORMATION FOR THE USER
1.0 GENERAL CHARACTERISTICS
2.0 INTENDED USE
3.0 OPERATION
4.0 GENERAL SAFETY STANDARDS
5.0 DESCRIPTION OF DANGER SIGNALS
6.0 DANGER ZONES
7.0 SAFETY DEVICES
8.0 POSITION OF SIGNS & DATA PLATES
9.0 COMPRESSOR ROOM
10.0 TRANSPORT AND HANDLING
11.0 UNPACKING
12.0 INSTALLATION
13.0 DIMENSIONS AND TECHNICAL DATA
14.0 MACHINE ILLUSTRATION
15.0 MAINTENANCE
16.0 PERIODS OF INACTIVITY
17.0 SCRAPPING THE UNIT
18.0 LIST OF SPARE PARTS FOR ROUTINE MAINTENANCE
19.0 TROUBLE-SHOOTING AND EMERGENCY REMEDIES
PART A: INFORMATION FOR THE USER
1.0 GENERAL SAFETY STANDARD .......................................................... 4
1.1 DESCRIPTION OF DANGER SIGNALS................................................ 4
2.0 GENERAL CHARACTERISTICS ........................................................... 5
2.1 INTENDED USE..................................................................................... 5
2.2 WORKING PRINCIPLE.......................................................................... 6
3.0 POSITION OF PLATES.......................................................................... 7
4.0 TRANSPORT AND HANDLING ............................................................. 8
5.0 INSTALLATION ..................................................................................... 9
5.1 DRYERS ROOM .................................................................................... 9
5.2 EXAMPLES OF INSTALLATION............................................................ 9
5.3 INSTALLATION...................................................................................... 10
6.0 DIMENSIONS AND TECHNICAL DATA ............................................... 11
7.0 MACHINE ILLUSTRATION ................................................................... 13
8.0 ROUTINE MAINTENANCE .................................................................... 14
9.0 DRAIN .................................................................................................... 15
10.0 TROUBLESHOOTING ......................................................................... 16
11.0 OPERATIONS...................................................................................... 17
11.1 STARTING .......................................................................................... 17
11.2 STARTING AND STOP........................................................................ 17
11.3 PDP CONTROLLER ............................................................................ 18
12.0 PARTS LIST - TM357-035 .................................................................. 20
12.1 PARTS LIST - TM357-074 .................................................................. 26
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REFRIGERANT DRYERS OPERATOR’S MANUAL TM357-035 & TM357-074
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ADDRESSES OF ASSISTANCE CENTERS
In the event of breakdown or malfunction of the machine, switch it off and do not tamper
with it.
If repairs are needed, contact a technical assistance center approved by the manufacturer
and insist on the use of original spare parts.
Failure to comply with the above may endanger the safety of the machine.
Keep this manual with care for future consultation; the use and maintenance manual is an
integral part of the machine.
Read this manual carefully before carrying out any operations on the compressor unit.
The installation of the compressor unit and all operations involving it must be performed in
conformity with the regulations in force concerning electric plants and personal safety.
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REFRIGERANT DRYERS OPERATOR’S MANUAL TM357-035 & TM357-074
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1. GENERAL SAFETY STANDARD
BEFORE REMOVING THE PROTECTION DEVICES FOR ANY MAINTENANCE WORK
ON THE MACHINE, DISCONNECT THE ELECTRICAL POWER SUPPLY. MAKE SURE
THAT THERE IS NO INTERNAL RESIDUAL PRESSURE.
ALL WORK ON THIS MACHINE MUST BE CARRIED OUT BY AUTHORISED &
PROFESSIONALLY SKILLED PERSONNEL.
Note: Any tampering with the machine or alterations not approved beforehand by the
manufacturer relieve the latter of responsibility for any damage resulting from the above
actions.
THIS MACHINE IS NOT SUITABLE FOR EXTERNAL INSTALLATION
1.1 DESCRIPTION OF DANGER SIGNALS
/
(1) Dangerous
electric voltage
(2) Air not fit
for breathing
(3) High
pressure
(4) Fan
rotating
(5) Hot parts
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REFRIGERANT DRYERS OPERATOR’S MANUAL TM357-035 & TM357-074
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2. GENERAL CHARACTERISTICS
The dryer is a chilling machine with direct expansion and dry evaporator.
The air to be dried is sent to the heat exchanger in which the water vapor present is
condensed: the condensate gathers in the separator and is discharged outside through a
steam trap.
2.1 INTENDED USE
The dryer has been built to dryer the compressed air for industrial use. The dryer cannot
be used in premises where there is a risk of fire or explosion or where work is carried out
which releases substances into the environment which are dangerous with regard to
safety.
This appliance must be used only for the purpose for which it was specifically designed.
All other uses are to be considered incorrect and therefore unreasonable. The
manufacturer cannot be held responsible for any damage resulting from improper,
incorrect or unreasonable use.
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REFRIGERANT DRYERS OPERATOR’S MANUAL TM357-035 & TM357-074
41639 6907 74
2.2 WORKING PRINCIPLE
The gaseous refrigerant coming from the evaporator (4) is sucked by the refrigerant
compressor (1) and it is pumped into the condenser (2). This one allows its condensation,
eventually with the help of the fan (3); the condensed refrigerant passes through the
dewatering filter (8) and it expands through the capillary tube (7) and goes back to the
evaporator where it produces the refrigerating effect. Due to the heat exchange with the
compressed air which passes through the evaporator against the stream, the refrigerant
evaporates and goes back to the compressor for a new cycle.
1. REFRIGERANT COMPRESSOR 7. EXPANSION VALVE
2. CONDENSOR 8. FILTER DRIER
3. FAN 9. LIQUID SEPARATOR
4. EVAPORATOR 10. AIR-TO-AIR EXCHANGER
5. DEMISTER CONDENSATE SEPARATOR 11. PDP CONTROL
6. DRAIN 12. HIGH PRESSURE SWITCH
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REFRIGERANT DRYERS OPERATOR’S MANUAL TM357-035 & TM357-074
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3. POSITION OF PLATES
1. “IN”
2. “OUT”
3. Identification Plate
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4. TRANSPORT AND HANDLING
TRANSPORT
The machine must be transported as shown in the following figures
TYPE
NET WEIGHT Kg.
TYPE
NET WEIGHT Kg.
X10
30
X105
75
X13
30
X140
110
X21
34
X175
126
X40
55
X220
140
X66
60
X260
162
X85
68
UNPACKING
After removing the packing, ensure that the machine has no visibly damaged parts. If you
are in doubt, do not use the machine but contact the manufacturer technical assistance se
ice or your dealer. The packing material (plastic bags, polystyrene foam, nails, screws,
wood, metal strapping, etc.) must not be left within the reach of children or abandoned in
the environment, as they are a potential source of danger and pollution. Dispose of these
materials in the approved collection centers.
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REFRIGERANT DRYERS OPERATOR’S MANUAL TM357-035 & TM357-074
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5. INSTALLATION
5.1 DRYERS ROOM
FLOOR
The floor must be even and of industrial type.
Remember the total weight of the machine when positioning it.
VENTILATION
The choice of an appropriate room will prolong the life of your dryer; the room must be
spacious, dry, well ventilated and free from dust.
The operating conditions to be complied with are the following:
5.2 EXAMPLE OF INSTALLATION
Min. room temperature
：
>=5°C
Min. temperature of incoming air
：
10°C
Max. room temperature：<=45°C Max. working pressure：13bar
Max. temperature of incoming air
：
60°C
Air Compressor
Receiver
Filter
X dryer
Filter
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REFRIGERANT DRYERS OPERATOR’S MANUAL TM357-035 & TM357-074
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5.3 INSTALLATION
Ensure that there is sufficient space around the machine to allow maintenance
Electrical Connection
Check that the supply voltage is the same as the value indicated on the machine data
plate. Check the condition of the line leads and ensure that there is an efficient earth
lead.
Connection to the compressed air network
Fit a manual interception valve between the machine and the compressed air network so
that the dryer may be isolated during maintenance operations.
Drainage must comply with the local regulations in force.
Minimum meters 1.5
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