IOWA MOLD TOOLING 14K160TH Manual de usuario

Printed on 23 May, 2011

Manual # 99903184

14K160TH OTR Body & Air

Compressor

Commander IV OTR Body & Compressor Parts - Specifications - Instructions

Revised 20110519

IOWA MOLD TOOLING CO., INC.

PO Box 189

Garner, IA 50438

Tel: 641-923-3711 FAX: 641-923-2424

Website: http://www.imt.com

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any

form or by any means, electronic, mechanical, photocopying, recording or otherwise without the

prior written permission of Iowa Mold Tooling Co., Inc.

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

Contents

Introduction 3

Revisions ......................................................................................................................................................5

Parts - OTR Body 7

OTR Body Recommended Spare Parts.........................................................................................................8

Installation Kit - Body (93715891)...............................................................................................................9

OTR Package Assembly (51715800-1) ......................................................................................................11

OTR Package Assembly (51715800-2) ......................................................................................................12

OTR Package Assembly (51715800-3) ......................................................................................................13

OTR Package Assembly (51715800-4) ......................................................................................................14

OTR Package Assembly (51715800-5) ......................................................................................................15

Body Assembly (51715799-1)....................................................................................................................16

Body Assembly (51715799-2)....................................................................................................................18

Body Assembly (51715799-3)....................................................................................................................19

Body Assembly (51715799-4)....................................................................................................................21

Body Assembly (51715799-5)....................................................................................................................22

Body Assembly (51715799-6)....................................................................................................................23

DAR130 Compressor Specifications 25

Compressor Safety 29

Compressor Precautions .............................................................................................................................30

Compressor Safety......................................................................................................................................31

Compressor Warning Decals ......................................................................................................................33

Compressor Instruction Decals...................................................................................................................35

Compressor Terminology...........................................................................................................................35

Description of Components ........................................................................................................................36

Compressor Lubrication & Maintenance 41

Lubrication and Maintenance Chart............................................................................................................42

Lubricant Recommendations ......................................................................................................................43

Commander IV Compressor Preventative Maintenance Kit.......................................................................44

Compressor Maintenance Procedure ..........................................................................................................45

Compressor Troubleshooting......................................................................................................................49

Compressor Recommended Spare Parts.....................................................................................................52

Compressor Operation 55

Compressor Start Up/Shutdown .................................................................................................................55

Compressor Controls ..................................................................................................................................56

Compressor Operating Conditions..............................................................................................................57

ii Contents

Sub-Zero Temperature Operating Instructions ...........................................................................................58

Compressor Parts 59

Compressor Integral Components...............................................................................................................60

Compressor Air-Oil Schematic...................................................................................................................61

Hydraulic Schematic...................................................................................................................................62

Oil Cooler ...................................................................................................................................................63

Hose Ports...................................................................................................................................................65

Compressor Air Inlet System......................................................................................................................66

Compressor Discharge System...................................................................................................................67

Compressor Electrical System....................................................................................................................70

Wiring Diagram..........................................................................................................................................71

Compressor & Mounting System................................................................................................................72

Air Tank......................................................................................................................................................74

Murphy Latching Relay - Retrofit Kit (99903400).....................................................................................75

Wiring Instructions - Murphy Latching Relay Kit (99903401)..................................................................77

This volume provides information on the installation, operation, spare parts, and repair of your

Commander IV body and compressor.

WARNING

READ YOUR MANUAL!! FAILURE TO READ, UNDERSTAND AND FOLLOW ANY SAFETY

PROCEDURES APPLICABLE TO YOUR EQUIPMENT MAY RESULT IN EQUIPMENT DAMAGE,

SERIOUS INJURY, OR DEATH.

MANUAL STRUCTURE

Throughout this manual, three means are used to draw the attention of personnel. They are

NOTEs, CAUTIONs and WARNINGs and are defined as follows:

NOTE

A NOTE is used to either convey additional information or to provide further emphasis for a

previous point.

CAUTION

A CAUTION is used when there is the very strong possibility of damage to the equipment or

premature equipment failure.

WARNING

A WARNING is used when there is the potential for personal injury or death.

Use caution and common sense while operating and maintaining the crane, and follow all safety

procedures and regulations. Treat this equipment with respect and service it regularly. In

addition to reading the manual, become familiar with government regulations, hazards, and the

specific operation of your crane. Refer to ANSI/ASME B30.22, the standard for Articulating

Boom Cranes, for more information on crane design and test criteria. (You may obtain this

publication from ASME at www.asme.org.) Crane operators must also be familiar with OSHA

29CFR, Subpart N, Article 1926.550 and CAL-OSHA Title 8, Article 93 (California).

MODIFICATIONS

Modifications to your crane must be performed with IMT approved accessories, parts and

optional equipment. If in doubt about the safety, compatibility, or appropriateness of any

modifications, contact IMT prior to making those modifications. DO NOT alter or modify any

safety device! All safety devices must be inspected, tested and maintained in proper working

condition.

HAPTER

Introduction

4 14K160TH OTR Body & Air Compressor Manual # 99903184

Note that decals regarding crane safety and operation are considered safety equipment. They

must be maintained just as any other safety device. Decals must be kept clean and legible to

the operator, operational personnel, and bystanders as specified in the decal section of this

manual. DO NOT remove, disable, or disregard any safety device attached to your crane.

The crane owner and/or designated employee is responsible for informing all operators,

maintenance personnel, and others involved in equipment operation about the safe operation

and maintenance of the crane. If questions arise, contact IMT or your IMT distributor for

clarification.

WARRANTY

Warranty of this unit will be void on any part of the unit subjected to misuse due to overloading,

abuse, lack of maintenance and unauthorized modifications. No warranty - verbal, written or

implied - other than the official, published IMT new machinery and equipment warranty will be

valid with this unit.

NOTICE TO THE OWNER / USER

If your equipment is involved in a property damage accident, contact your IMT distributor

immediately and provide them with the details of the accident and the serial number of the

equipment. If an accident involves personal injury, immediately notify your distributor and IMT’s

Technical Support at:

IOWA MOLD TOOLING CO., INC.

500 HWY 18 WEST

GARNER, IA 50438

641 - 923 - 3711

Chapter 1 Introduction 5

Revisions

DATE LOCATION DESCRIPTION

20070424

Manual release in new format.

20070807

51715799-2

Hardware changes.

20080904

SPARE PARTS

Fan sensor # 302899

20090105

51715799

ECN 10854 - New body weldment drawings.

20090305

51715799-3

ECN 10854 – New drawing for page 3.

20090423 51715799-1 ECN 10938 - Update body lights to LED.

20090526 COMPRESSOR

PARTS

Added additional spare parts drawings.

20110519

51716427

ECN 11459 - Removed chassis ground cable due to superior ground

connections in chassis.

In This Chapter

OTR Body Recommended Spare Parts .................................... 7

Installation Kit - Body (93715891) ............................................. 9

OTR Package Assembly (51715800-1) .................................... 11

OTR Package Assembly (51715800-2) .................................... 12

OTR Package Assembly (51715800-3) .................................... 13

OTR Package Assembly (51715800-4) .................................... 14

OTR Package Assembly (51715800-5) .................................... 15

Body Assembly (51715799-1) .................................................. 16

Body Assembly (51715799-2) .................................................. 17

Body Assembly (51715799-3) .................................................. 19

Body Assembly (51715799-4) .................................................. 21

Body Assembly (51715799-5) .................................................. 22

Body Assembly (51715799-6) .................................................. 23

HAPTER

Parts - OTR Body

8 14K160TH OTR Body & Air Compressor Manual # 99903184

OTR Body Recommended Spare Parts

Recommended Spare Parts for one-year for Commander OTR Body:

NOTE: This spare parts list does not necessarily indicate that the items can be expected to fail in

the course of a year. It is intended to provide the user with a stock of parts sufficient to keep the

unit operating with the minimal down-time waiting for parts. There may be parts failures not

covered by this list. Parts not listed are considered as not being Critical or Normal Wear items

during the first year of operations and you need to contact the distributor or manufacturer for

availability.

ASSEMBLY

PART #

PART NO.

DESCRIPTION

QTY

CODE

51715799-1 BODY ASSEMBLY

77040384

LIGHT-COMPARTMENT

77040404 LIGHT-FLOOD BLACK 2 C

77040543 LIGHT-MARKER-RED 2 C

77040478 LIGHT-MARKER-AMBER 2 C

51715799-2 BODY ASSEMBLY

77040180

LIGHT-BACKUP

77040493

LIGHT-STOP/TURN/TAIL

77040006

LIGHT-LICENSE

ELECTRICAL KIT

77041251

RELAY-P&B

77041014

SWITCH-PUSH/PULL

77044672 CIRCUIT BREAKER-40A 1 C

77041104 FUSE-AGC 5 1 C

77042001 LIGHT-RED INDICATOR 1 C

PTO

77041008

SWITCH-PRESSURE PTO

77041178

SOLENOID VALVE 12V

3WAY

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