Interroll BM 8350 Manual de usuario
Installation and Operating Instructions
Interroll 24 V Belt Conveyor
Straight / curve
BM 8350 / BM 8360
Version 1.1 (02/2016) en-US
Translation of original instruction manual
Manufacturer's address
Interroll Automation GmbH
Dietmar-Hopp-Straße 3
74889 Sinsheim (Germany)
Ph.: +49 7261 938 – 0
Fax: +49 7261 938 – 124
www.interroll.com
Copyright of installation and operating instructions
The copyright of these installation and operating instructions remains with Interroll
Automation GmbH. The installation and operating instructions contain technical
regulations and drawings which may not be reproduced partially or in full, transmitted by
any means, utilized without permission for competitive purposes or disclosed to third
parties.
IAD - BA - 1741
Interroll T. Nr. 1103990
Version 1.1 (02/2016) en-US
Translation of original instruction manual
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Version 1.1 (02/2016) en-US
Translation of original instruction manual
3
Table of contents
Introduction.....................................................................................................................6
Notes about working with the installation and operating instructions...............................6
Contents of these installation and operating instructions ................................................6
Integrated part of the product ................................................................................................6
Installation and operating instructions are part of the module......................................6
Warning notices in this document ................................................................................................7
Symbols ...............................................................................................................................................7
Safety ..............................................................................................................................8
State of the art..................................................................................................................................8
Intended use.......................................................................................................................................8
Field of use....................................................................................................................................8
Changes to the module .............................................................................................................8
Personnel qualification.....................................................................................................................8
Operators......................................................................................................................................8
Service personnel........................................................................................................................8
Electricians.....................................................................................................................................8
Dangers ...............................................................................................................................................9
Safety devices..............................................................................................................................9
Electricity........................................................................................................................................9
Rotating parts...............................................................................................................................9
Parts lying around or falling off ..............................................................................................9
Risk of injury due to faults during operation .......................................................................9
Maintenance intervals................................................................................................................9
Interfaces to other devices.............................................................................................................9
Operating modes ..........................................................................................................................10
Normal mode............................................................................................................................10
Special mode.............................................................................................................................10
Product identification.................................................................................................. 11
24 V Belt Conveyor Straight BM 8350 ...................................................................................11
Components...............................................................................................................................11
Property ...................................................................................................................................... 12
Technical data ..........................................................................................................................13
24 V Belt Conveyor Curve BM 8360.......................................................................................14
Components...............................................................................................................................14
Property ...................................................................................................................................... 15
Technical data ...........................................................................................................................16
Scope of supply ............................................................................................................................17
Nameplate.......................................................................................................................................18
Transport and storage ................................................................................................ 19
Transport ..........................................................................................................................................19
Identification of load lifting points .......................................................................................19
After the delivery .....................................................................................................................19
Storage.............................................................................................................................................20
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Table of contents
4 Version 1.1 (02/2016) en-US
Translation of original instruction manual
Installation ................................................................................................................... 21
To be observed during installation............................................................................................22
Torque..........................................................................................................................................22
Grounding..................................................................................................................................22
Orientation................................................................................................................................. 22
Connection.................................................................................................................................22
Anchoring................................................................................................................................... 22
Integration into complete system .........................................................................................22
Installing supports ..........................................................................................................................23
Connecting the modules ..............................................................................................................24
Installing the side guide profiles.................................................................................................26
Installing the rigid universal support.........................................................................................27
Installing the flexible universal support....................................................................................28
Fastening the side guide profile on the universal support..................................................30
Installing the photo cell and reflector.......................................................................................32
Installing side cover and end caps............................................................................................34
Initial startup and operation...................................................................................... 35
Initial startup....................................................................................................................................35
Operation ........................................................................................................................................35
Before every operation start.................................................................................................35
Procedure in case of accident or fault ...............................................................................35
Cleaning....................................................................................................................... 36
Maintenance and repair ............................................................................................ 37
Observe the following for maintenance and repair ............................................................37
Straight travel and belt tension .................................................................................................38
Adjusting belt tension in straight section............................................................................ 38
Adjusting the belt tension in the curve section.................................................................39
Replacing the carrying idler........................................................................................................40
Replacing the carrying idler in the straight section.........................................................40
Replacing the carrying idler in the curve section.............................................................41
Replacing the tensioning roller...................................................................................................42
Replacing the tensioning roller in the straight section.................................................... 42
Replacing the tensioning roller in the curve section........................................................ 43
Replacing the drive roller ............................................................................................................44
Replacing the drive roller in the straight section .............................................................44
Replacing the drive roller in the curve section .................................................................46
Replacing the conveyor belt .......................................................................................................48
Replacing the conveyor belt in the straight section ........................................................48
Replacing the conveyor belt in the curve section ............................................................50
Replacing the roller clip................................................................................................................52
Replacing the photo cell...............................................................................................................53
Replacing the reflector .................................................................................................................55
Replacing the side guide profile ................................................................................................56
Replacing the side guide support ..............................................................................................57
Replacing the flexible universal support..................................................................................59
Replacing the side cover..............................................................................................................61
Replacing the end cap..................................................................................................................62
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Version 1.1 (02/2016) en-US
Translation of original instruction manual
5
Maintenance intervals ..................................................................................................................63
Maintenance and inspection list.................................................................................................63
Troubleshooting........................................................................................................... 64
In case of a fault ............................................................................................................................64
Troubleshooting ..............................................................................................................................64
Spare and wear parts ................................................................................................ 65
Ordering information ..................................................................................................................65
Spare part drawing BM 8350...................................................................................................65
Spare parts list BM 8350 ............................................................................................................66
Spare part drawing BM 8360...................................................................................................67
Spare parts list BM 8360 ............................................................................................................68
Decommissioning and disposal ................................................................................ 69
Environmental protection regulations ......................................................................................69
Installation declaration .............................................................................................. 70
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
6 Version 1.1 (02/2016) en-US
Translation of original instruction manual
Introduction
Notes about working with the installation and operating instructions
The Interroll 24 V Belt Conveyor is generally referred to as "module" in this document.
Contents of these
installation and operating
instructions
These installation and operating instructions contain important notes and information about the
various operating phases of the module:
• Transport, assembly and startup
• Safe operation, required maintenance tasks, removal of any faults
• Spare parts, supplementary accessories
Integrated part of the
product
The installation and operating instructions describe the module at the time of its initial delivery
after manufacturing.
In addition to this manual, special contractual agreements and technical documents apply to
special versions of the module and its additional equipment.
Installation and operating
instructions are part of the
module
4To ensure trouble-free and safe operation as well as the settlement of possible warranty
claims, always read these installation and operating instructions first and observe all the
information contained herein.
4Keep the installation and operating instructions close to the module.
4Pass the installation and operating instructions on to any subsequent operator or occupant.
Interroll does not accept any liability for faults or defects due to non-observance of these
installation and operating instructions.
If you have any questions after reading the installation and operating instructions, please contact
the Interroll customer service. Contact persons close to you can be found on the Internet under:
www.interroll.com/contacts.
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Introduction
Version 1.1 (02/2016) en-US
Translation of original instruction manual
7
Warning notices in this document
The warning notices refer to risks which may arise while using the module. They are available in
four danger levels identified by the signal word:
Signal word Meaning
DANGER Identifies a danger with high risk that can lead to death or serious injury if it
is not avoided.
WARNING Identifies a danger with medium risk that can lead to death or serious injury
if it is not avoided.
CAUTION Identifies a danger with low risk that can lead to minor or medium injury if it
is not avoided.
NOTICE Identifies a danger that can lead to property damages.
Symbols
This symbol marks useful and important information.
Requirement:
RThis symbol represents a prerequisite to be met prior to assembly and maintenance work.
4This symbol marks the steps to be carried out.
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
8 Version 1.1 (02/2016) en-US
Translation of original instruction manual
Safety
State of the art
The module has been built to comply with the state of the art. Nevertheless, users may encounter
hazards during its use.
Disregarding the notices in this manual may lead to serious injury.
4Carefully read the manual and follow its content.
Intended use
The module may only be used for industrial applications and in an industrial environment to
convey sortable goods such as small packages, cartons or boxes.
The module is an incomplete machine and must be integrated into a complete system prior to
operation.
Field of use The module is dimensioned only for a certain field of use and may not be operated outside of
these specific limits. For additional information, see the chapter "Technical data".
Any other use is considered inappropriate. Deviating operating conditions require additional
clarifications, a special release of the module and new contractual agreements.
Changes to the module Any modifications that affect the safety are not permitted.
Personnel qualification
Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers.
4Authorize only qualified personnel with the activities described in these installation and
operating instructions.
4The operating company must ensure that the personnel follows locally applicable regulations
and rules during their work with regard to safety and dangers.
The following target groups are addressed in these installation and operating instructions:
Operators Operators have been instructed in the operation and cleaning of the module and follow the
safety guidelines.
Service personnel The service personnel features a technical training and performs the maintenance and repair
tasks.
Electricians Persons working on electrical installations must have the pertinent technical training.
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Safety
Version 1.1 (02/2016) en-US
Translation of original instruction manual
9
Dangers
The following list informs you about the various types of danger or damage that may occur
while working with the module.
Safety devices 4Perform any maintenance and repair work on the module only in de-energized state and
ensure that it cannot be started accidentally.
4In the passage area of persons or if persons can reach between transported materials,
additional protective measures may apply.
4Do not remove protective covers or housing.
4Regularly check the safety devices.
Electricity 4Reach into the module only if the module is de-energized.
Rotating parts 4Never wear loose clothing.
4Never wear jewelery, such as necklaces or bracelets.
4If you have long hair, always wear a hair net.
Parts lying around or
falling off
4Remove equipment or material which is not required from the workspace.
4Wear safety shoes.
4Specify and monitor careful placement of the goods on the conveyor.
Risk of injury due to faults
during operation
4Regularly check the module for visible damage.
4Immediately shut down the module and ensure that it cannot be started accidentally in case
of:
fire vapors, unusual, noise, blocked or defective conveyor belt, defective supports, side
guides or accessory devices, unauthorized removal of safety covers and with a defective
suspension.
4Immediately determine the cause of the fault by qualified personnel.
4Immediately remove any escaping gear oil.
4Do not step on the module during operation.
Maintenance intervals 4Regularly perform maintenance and inspection work.
4Use only OEM spare parts.
Interfaces to other devices
New hazardous positions may occur while integrating the module into a complete system. These
positions are not part of this manual and have to be analyzed during the assembly and startup
of the complete system.
4When combining the module with other modules or machinery, check for new hazards
before startup. In particular, observe the infeed point at the deflection shaft.
4Additional constructive measures may be required.
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Safety
10 Version 1.1 (02/2016) en-US
Translation of original instruction manual
Operating modes
Normal mode The module is installed at the customer in a complete system and operated as part of the system.
Special mode Special operation refers to all operating modes which are required to guarantee and maintain
regular operation.
Special operating mode Explanation Comment
Transport/Storage Loading and unloading, transport and storage -
Assembly/Initial start-up Installation at the end customer and performing the test run -
Cleaning External cleaning without removing protective devices When de-energized
Maintenance/Repairs Maintenance and inspection tasks When de-energized
Troubleshooting Troubleshooting in the event of a fault -
Fault elimination Eliminating the fault When de-energized
Shutdown Removing from the complete system When de-energized
Disposal Removing from the complete system and disassembly When de-energized
Este manual sirve para los siguientes modelos
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