Interroll DP 0080 Manual de usuario

INSPIRED BY EFFICIENCY

User Manual

Interroll Pallet Drive

DP 0080

DP 0089

Manufacturer

Interroll Trommelmotoren GmbH Interroll (Suzhou) Co. Ltd.

Opelstr. 3 No.16 Huipu Road

41836 Hueckelhoven/Baal Suzhou Industrial Park, Jiangsu

Germany Province 215126, Suzhou

Phone: +49 2433 44 610 China

www.interroll.com www.interroll-group.cn

Contents

We strive for the information presented to be correct, up to date and complete. We have carefully worked out the

contents of this document. However, we assume no liability for the information. We expressly deny any liability for

damages or consequential damages that are connected in any form with the use of this document. We reserve the

right to change the documented products and product information at any time.

Texts, images, graphics and the like as well as their arrangement are protected by copyright and other protection

laws. Reproduction, modication, transfer or publication of any part or the entire content of the document in any

form is prohibited. This document is intended exclusively for information purposes and for intended use and does not

authorize replicating the respective products. All signs contained in this document (registered trademarks, such as

logos and business designations) are the property of Interroll Trommelmotoren GmbH or third parties and may not be

used, copied or distributed without prior written consent.

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Table of Contents

1 Introduction 5

1.1 Information about the operating instructions.....................................................................................................................5

1.1.1 Contents..................................................................................................................................................................5

1.1.2 The instruction manual is part of the product ..............................................................................................5

1.2 Warning notices in this manual..............................................................................................................................................5

2 Safety 6

2.1 State of the art...........................................................................................................................................................................6

2.2 Intended use................................................................................................................................................................................6

2.3 Unintended use...........................................................................................................................................................................6

2.4 Personnelqualication..............................................................................................................................................................6

2.5 Dangers........................................................................................................................................................................................7

2.6 Interfaces to other devices......................................................................................................................................................8

3 Product information 9

3.1 Product description....................................................................................................................................................................9

3.1.1 Options...................................................................................................................................................................9

3.2 Thermal protection....................................................................................................................................................................9

3.3 Type plate of Pallet Drive..................................................................................................................................................... 10

3.4 Productidentication............................................................................................................................................................. 12

3.5 Technical data.......................................................................................................................................................................... 12

3.6 Electrical data.......................................................................................................................................................................... 13

3.6.1 DP 0080 3-phase and DP 0089 3-phase.................................................................................................. 13

3.7 Dimensions................................................................................................................................................................................ 13

4 Options and accessories 15

4.1 Electromagnetic brake for the Pallet Drive...................................................................................................................... 15

4.2 Asynchronous Pallet Drive with frequency inverters ..................................................................................................... 16

4.2.1 Torque dependent on input frequency........................................................................................................ 16

4.2.2 Frequency inverter parameters..................................................................................................................... 16

5 Transport and storage 18

5.1 Transport ................................................................................................................................................................................... 18

5.2 Storage...................................................................................................................................................................................... 18

6 Assembly and installation 19

6.1 Warning notices concerning the installation ................................................................................................................... 19

6.2 Installing the Pallet Drive....................................................................................................................................................... 19

6.2.1 Positioning the Pallet Drive.............................................................................................................................. 19

6.2.2 Installation of Pallet Drive in mounting brackets....................................................................................... 20

6.3 Warning notices concerning the electrical installation ................................................................................................. 21

6.4 Electrical connection of the Pallet Drive............................................................................................................................ 21

6.4.1 Connection of the Pallet Drive - with cable ............................................................................................... 21

6.4.2 Connection diagrams....................................................................................................................................... 21

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6.4.3 External motor protection............................................................................................................................... 23

6.4.4 Integrated thermal protection ....................................................................................................................... 23

6.4.5 Frequency inverter............................................................................................................................................ 23

6.4.6 Electromagnetic brake .................................................................................................................................... 24

7 Initial startup and operation 25

7.1 Initial startup ............................................................................................................................................................................ 25

7.1.1 Checks before the initial startup................................................................................................................... 25

7.2 Operation................................................................................................................................................................................. 25

7.2.1 Checks before every startup.......................................................................................................................... 26

7.3 Procedure in case of accident or fault.............................................................................................................................. 26

8 Maintenance and cleaning 27

8.1 Warning notices concerning maintenance and cleaning............................................................................................. 27

8.2 Preparation for maintenance and cleaning by hand....................................................................................................27

8.3 Maintenance ............................................................................................................................................................................ 27

8.3.1 Checking the Pallet Drive................................................................................................................................ 27

8.4 Cleaning.................................................................................................................................................................................... 27

9 Troubleshooting 28

10 Decommissioning and disposal 32

10.1 Shutdown.................................................................................................................................................................................. 32

10.2 Disposal..................................................................................................................................................................................... 32

11 Appendix 33

11.1 List of abbreviations............................................................................................................................................................... 33

11.2 Translation of the original Declaration of Conformity.................................................................................................. 36

11.3 UKCA Declaration of Conformity ...................................................................................................................................... 37

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Introduction

1 Introduction

1.1 Information about the operating instructions

The following Pallet Drive types are described in these operating instructions:

• DP 0080

• DP 0089

1.1.1 Contents

This instruction manual contains important notes and information about the various operating phases of the Pallet

Drive.

The instruction manual describes the Pallet Drive as it is delivered by Interroll.

In addition to this instruction manual, special contractual agreements and technical documents apply to special

versions.

1.1.2 The instruction manual is part of the product

• Fortrouble-free,safeoperationandwarrantyclaims,readtheinstructionmanualrstandfollowtheinstructions.

• Keep the instruction manual close to the Pallet Drive.

• Pass the instruction manual on to any subsequent operator or occupant.

• NOTICE! The manufacturer does not accept any liability for faults or defects due to non-observance of this

instruction manual.

• If you still have questions after reading the instruction manual, please contact Interroll customer service. Contact

persons close to you can be found on the Internet under www.interroll.com/contact.

1.2 Warning notices in this manual

The warning notices refer to risks that may arise while using the Pallet Drive. They are available at four danger levels

with the following signal words:

DANGER

Identiesadangerwithhighriskthatwillresultindeathorseriousinjuryifitisnotavoided.

WARNING

Identiesadangerwithmediumriskthatcouldresultindeathorseriousinjuryifitisnotavoided.

CAUTION

Identiesadangerwithlowriskthatcouldresultinminorormediuminjuryifitisnotavoided.

NOTICE

Identiesadangerthatresultsinpropertydamage.

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Safety

2 Safety

2.1 State of the art

The conveyor is designed according to the state of the art and is reliable in operation, once distributed. However, risks

may still arise.

Disregardingthenoticesinthismanualmayleadtoseriousinjury.

• Carefully read the manual and follow its content.

• Observe local accident prevention regulations and general safety regulations that apply in the area of use.

2.2 Intended use

The Pallet Drive is intended for use in industrial environments, super markets and airports and is used for the transport

of unit handling, such as pallets, cartons or crates. The Pallet Drive must be integrated into a conveyor module or

conveyor system. Any other use is considered inappropriate.

UseofthePalletDriveisonlyallowedintheareasdescribedintheproductinformationchapter.Anymodications

thataectthesafetyoftheproductarenotpermitted.

ThePalletDrivemayonlybeoperatedwithinthedenedoperatinglimits.

2.3 Unintended use

The Pallet Drive must not be used for transporting people.

The Pallet Drive is not intended for use under impact or shock loads.

ThePalletDriveisnotdesignedtobeusedunderwater.Suchauseleadstopersonalorfatalinjuriesfrom

electrocution as well as the penetration of water, resulting in a short circuit or motor damage.

The Pallet Drive may not be used as a drive for cranes or lifting devices or for the corresponding hoist ropes, cables or

chains.

UseofthePalletDriveforanythingotherthantheintendedpurposeissubjecttoapprovalbyInterroll.

Unlessotherwisestatedinwritingand/orspeciedinaquote,Interrollanditsdealersshallassumenoliabilityfor

productdamageorfailurewhichresultfromfailuretoobservethesespecicationandrestrictions(seethechapter

„Electrical data” of the respective series).

2.4 Personnel qualication

Unqualiedpersonnelcannotrecognizerisksand,asaresult,issubjecttogreaterdangers.

• Authorizeonlyqualiedpersonneltoperformtheactivitiesdescribedintheseinstructions.

• The operating company must ensure that personnel follow locally applicable regulations and rules about safety and

hazardswhileworking.

The following target groups are addressed in these instructions:

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Safety

Operators

Operators have been instructed in operating and cleaning the Pallet Drive and follow the safety guidelines.

Service personnel

The service personnel features a technical training or has undergone training by the manufacturer and performs the

maintenance and repair tasks.

Electricians

Persons working on electrical installations must have pertinent technical training.

2.5 Dangers

The following list informs you about the various types of danger or damage that may occur while working with the

Pallet Drive.

Bodily injury

• MaintenanceorrepairworkonPalletDrivesmustonlybeperformedbyauthorizedservicepersonsinaccordance

with applicable regulations.

• BeforeturningonthePalletDrive,ensurethatnounauthorizedpersonsareneartheconveyor

Electricity

Performanyinstallationandmaintenancetasksonlyafterfollowingthevesafetyrules:

• Disconnect

• Secure against reactivation

• Determinede-energizedstateatallpoles

• Ground and short circuit

• Cover or block neighboring live parts

Rotating parts

• Do not reach into areas between Pallet Drive and conveyor belts or roller chains.

• Tie long hair together.

• Never wear loose clothing.

• Neverwearjewelery,suchasnecklacesorbracelets.

Hot motor parts

• Do not touch the surface of the Pallet Drive. It can result in burns, even under regular operating temperature.

Working environment

• Do not use the Pallet Drive in explosive atmospheres.

• Remove equipment or material which is not required from the workspace.

• Wear safety shoes.

• Clearly specify and monitor the way materials are placed on the conveyor.

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Safety

Faults during operation

• Regularly check the Pallet Drive for visible damage.

• In case of fumes, unusual noise or blocked or damaged materials, stop the Pallet Drive at once and ensure that the

RollerDrive cannot be started accidentally.

• Contactqualiedpersonnelimmediatelytondthesourceofthefault.

• During operation, do not step on the Pallet Drive or the conveyor/the system in which it is installed.

Maintenance

• Checktheproductregularlyforvisibledamages,unusualnoiseandrmseatingofttings,screwsandnuts.An

additional maintenance is not required.

• Do not open the Pallet Drive.

Accidental motor start

• Take care during installation, maintenance work and cleaning or in the event of a Pallet Drive fault: The Pallet Drive

could start up unintentionally.

2.6 Interfaces to other devices

HazardsmayoccurwhileintegratingthePalletDriveintoacompletesystem.Thesearenotpartofthismanualand

havetobeanalyzedduringthedesign,installationandstartupofthecompletesystem.

• After assembling the Pallet Drive in a conveyor module, check the whole system for a new potential dangerous spot

before switching on the conveyor.

• Additional constructive measures may be required.

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Product information

3 Product information

3.1 Product description

The Pallet Drive is a completely enclosed electrical drive roller. It replaces external components such as motors and

gears, which require frequent maintenance.

ThePalletDrivecanbeoperatedinenvironmentswithheavycoarseandnedustexposure.

The Pallet Drive is driven by an asynchronous three-phase induction motor. It is available in a single power stage only

and for most of the international supply voltages.

The Pallet Drive does not contain any oil and is not intended for continuous operation.

3.1.1 Options

Integrated thermal overload protection

A thermal circuit breaker integrated in the winding head protects against overheating. The switch trips if the motor

overheats. However, it has to be connected to a suitable external control device that interrupts the current supply to

the motor in case of overheating:

Integrated electromagnetic brake

The integrated electromagnetic brake can hold loads. It acts directly on the rotor shaft of the Pallet Drive and is

drivenbyarectier.TheholdingforceofeachPalletDrivewithbrakecorrespondstothebeltpullofthemotor.The

electromagnetic brake is available for all Pallet Drive:

3.2 Thermal protection

Under normal operating conditions, the thermal circuit breaker integrated in the stator winding is closed. When the

motor limit temperature is reached (overheating), the switch opens at a preset temperature to prevent damage to the

motor.

WARNING

The thermal circuit breaker is automatically reset after the motor has cooled o.

Inadvertent start-up of the motor

¾Connect the thermal circuit breaker in series with a suitable relay or contactor so that the current supply to

the motor is safely interrupted when the switch trips.

¾Ensurethatthemotorcanbeswitchedonagainafteroverheatingonlywithaconrmationbutton.

¾Aftertheswitchhastripped,waituntilthemotorhascooledo,andensurepriortoswitch-onthatthereis

no danger to persons.

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Product information

Standard design: temperature limiter, automatically switching back

Service life: 10.000 cycles

AC cos φ = 1 2,5 A 250 V AC

cos φ = 0,6 1,6 A 250 V AC

DC 1,6 A 24 V DC

1,25 A 48 V DC

Service life: 2.000 cycles

AC cos φ = 1 6,3 A 250 V AC

Reset temperature 40 K ± 15 K

Resistance <50mΩ

Contact bounce time < 1 ms

3.3 Type plate of Pallet Drive

TheinformationonthenameplateofthePalletDriveisintendedforitsidentication.ThisistheonlywayforthePallet

Drive to be used properly.

A laser-cut nameplate is located on the cover of the Pallet Drive. In addition, the Pallet Drive includes a label that can

be used for documentation.

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