Interpump Hydralok HydraTouch H32 Manual de usuario
Machines manufactured by Hydralok, Bristol, UK
Machine enquiries, sales, after sales service :
Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster
2
TABLE OF CONTENTS
WARRANTY CONDITIONS ..........................................................................................................3
EC DECLARATION OF CONFORMITY.......................................................................................4
SAFETY REGULATIONS...............................................................................................................5
TECHNICAL / DIMENSIONAL DATA .........................................................................................6
HANDLING/TRANSPORT .............................................................................................................6
PRELIMINARY CHECKS...............................................................................................................6
LIGHTING........................................................................................................................................6
ROUTINE MAINTENANCE...........................................................................................................6
INSTALLATION..............................................................................................................................7
Three Phase Machines:..............................................................................................................7
Single Phase Machines:.............................................................................................................7
Starting The Machine For The First Time: ...................................................................................7
SAFETY PRECAUTIONS ...............................................................................................................7
BASIC SWAGING PROCEDURE................................................................................................... 9
Basic Swage Screen: .................................................................................................................9
Important Note On Swage Dimensions:......................................................................................10
QUICK CHANGE TOOL OPERATING INSTRUCTIONS†........................................................11
Inserting Dies Into The Machine:............................................................................................11
ADVANCED SWAGE PROCEDURE...........................................................................................12
Swage Diameter ......................................................................................................................12
Swage Offset:..........................................................................................................................12
Opening Time:.........................................................................................................................12
Dwell:......................................................................................................................................13
PRESET MENU..............................................................................................................................14
CSV Table:..............................................................................................................................14
USB UPDATES..............................................................................................................................15
SETTINGS MENU .........................................................................................................................16
Settings Page 1 ........................................................................................................................16
Lubrication ..............................................................................................................................17
Settings Page 2 ........................................................................................................................19
Calibration.......................................................................................................................................19
HELP SCREEN...............................................................................................................................21
TECHNICAL INFORMATION .....................................................................................................22
Maintenance And Service: ..........................................................................................................22
Spare Parts:..................................................................................................................................22
Die Fitting Instructions................................................................................................................24
Electrical Diagram: 3 Phase........................................................................................................25
Electrical Diagram: 1 Phase........................................................................................................26
Machines manufactured by Hydralok, Bristol, UK
Machine enquiries, sales, after sales service :
Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster
3
WARRANTY CONDITIONS
1. Please note that all machines undergo strict testing before shipment.
2. All machines are warranted against any defects for a period of twelve (12) months starting
from the date of delivery to the customer.
3. Defective items/machines must be returned to our address with shipping charges pre-paid. We
will return items/machines with “carriage forward”. We are unable to accept items/machines
returned to us unless carriage charges have been paid.
4. This warranty covers the replacement and or repair of any component found to be defective
during the warranty period.
5. Replacements and repairs completed under this warranty do not extend the original twelve (12)
month warranty period.
6. This warranty does not cover normal wear under normal operating conditions
7. This warranty is not valid for damage resulting from incorrect operation, or use not in
compliance with the machine instructions.
8. This warranty is not valid in case of unauthorized machine modification.
Machines manufactured by Hydralok, Bristol, UK
Machine enquiries, sales, after sales service :
Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster
5
SAFETY REGULATIONS
Always work in safe conditions and with the necessary space around the machine.
Ensure that the machine is placed on a stable and appropriate working surface.
1. DO NOT USE the equipment before reading the user manual.
2. CAUTION! If improperly used, the equipment may be dangerous and may cause
injury. Do not touch any moving parts.
3. CAUTION! It is absolutely essential that all working operations are carried out by
one operator only
4. This manual must be provided for the machine operator. Ensure that the operator
is aware of his/her responsibilities.
5. Guards must never be removed or tampered with.
6. (Where applicable) A fully trained and competent electrician must connect the
machine to the appropriate electricity supply.
7. Always wear protective gloves, safety glasses and appropriate clothing.
8. (Where applicable) Disconnect the power supply before removing any covers, or
attempting any maintenance of the machine
9. Only original spare parts can be used in the maintenance of the machine.
Machines manufactured by Hydralok, Bristol, UK
Machine enquiries, sales, after sales service :
Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster
6
TECHNICAL / DIMENSIONAL DATA
TECHNICAL
DATA
H32HydraTouch
H50HydraTouch
H50-46HydraTouch
H50-6HydraTouch
Capacity
3/16”- 1¼” (4 wire)
3/16”- 2” (4 wire)
3/16”- 2” (4 wire)
And 1½” (6 wire)
3/16”- 2” (6 wire)
Motor
2.2KW
2.2KW
2.2KW
2.2KW
Gross weight
(Kg)
143
178
213
264
Voltage, Phase
and Frequency
Options
220/240-1- 50HZ or
220/240 - 380/440-3-50
Hz 225/280 –440/480
60 Hz
220/240-1-50HZ or
220/240 - 380/440-3-50
Hz 225/280 –440/480
60 Hz
220/240-1-50HZ or
220/240 - 380/440-3-50
Hz 225/280 –440/480
60 Hz
220/240-1-50HZ or
220/240 - 380/440-3-50
Hz 225/280 –440/480
60 Hz
Swaging Force
1750 KN
2509 KN
3195KN
4500 KN
Swaging Range
6 mm –45.9 mm
6 mm –76 mm
6 mm –76 mm
6 mm –82 mm
Standard Dies
16 19 22 26 30 34
40 46
16 19 22 26 30 34
40 46 52 58 64 70
16 19 22 26 30 34 40
46 52 58 64 70
16 19 22 26 30 34 40
46 52 58 64 70 76
Max Operating
Pressure
320 Bar
320 Bar
320 Bar
320 Bar
HANDLING/TRANSPORT
The machine will normally be shipped bolted to a wooden pallet. The bolts should be removed
and the machine lifted onto the work place using suitable lifting equipment.
PRELIMINARY CHECKS
Place the machine on a flat and stable base.
Where applicable, ensure that the power supply line is fitted with a differential safety breaker and
overload cut-out.
LIGHTING
The equipment does not have its own lighting and so it must be used in a suitably illuminated area.
ROUTINE MAINTENANCE
Ensure that moving parts are always lightly greased. Where applicable, check periodically that the
limit switches and emergency controls are in good working order.
At the top of the machine base, remove the oil filler cap and check that the oil level is correct.
Where necessary add oil (ISO 32 Hydraulic oil).
Machines manufactured by Hydralok, Bristol, UK
Machine enquiries, sales, after sales service :
Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster
7
INSTALLATION
The machine must be bolted to a firm workbench in a horizontal position. If a quick change rack is
supplied, the machine must be bolted to it with the bolts supplied. The machine is top heavy so
please ensure that it is stable and does not pose a danger to the user or to other people.
All electrical installation must be carried out by a qualified electrician. Check that the electrical
installation is compatible with the motor requirements and specification supplied with the swaging
machine such as: 380V / 3 ph or 220V / 3ph supply
230V 1 ph or 110V 1 ph supply
Three Phase Machines:
When operating the machine for the first time check that the motor rotation direction is correct.
(Three phase machines only) If the motor starts but jaws of the swaging head do not begin to close
when the green button is pressed to swage, the phase rotation of the motor will have to be
reversed. To reverse the rotation of the motor change over any two of the phase cables in the
machine’s plug. A competent electrician should carry out the rewiring of the electric plug.
Single Phase Machines:
IMPORTANT: 220/240V Single phase machines require a minimum 16 Amp C type motor rated
MCB / Fuse. It is not recommended to connect the machine to a domestic supply. Install the
machine as close to the socket as possible, without using long extension leads as this increases the
current demand from the machine.
Starting The Machine For The First Time:
After the machine is connected to the power supply, if the Emergency Stop is pressed, rotate it to
disengage. The touchscreen will cycle through the boot process (this may take several minutes)
and wait for the screen to display the user login screen.
Login as User
Login as Administrator
All passcodes for logins are default to “0” To change
the login passcodes for both User and Administrator
see page 17.
SAFETY PRECAUTIONS
Switch off machine when not in use by using the latching emergency stop (E-Stop) button. To
unlatch the stop button, twist the E-Stop button clockwise, then release.
To stop the machine in an emergency, press the RED EMERGENCY STOP BUTTON.
DO NOT START THE MACHINE UNDER LOAD.
Machines manufactured by Hydralok, Bristol, UK
Machine enquiries, sales, after sales service :
Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster
9
BASIC SWAGING PROCEDURE
Basic Swage Screen:
Press to begin a basic swage.
Touch to input target swage size.
The forward (right) arrow will always
progress to the next sequential screen.
This field will display the die
set required to swage the specified swage size.
These dies may be fitted manually, or the
button can be pressed to use the quick change tool,
if quick change system is present and activated.
Press after correct dies have been fitted.
Follow onscreen instructions to complete swage.
Displays the current diameter in
real time to indicate when the final swage size
reached.
Press to activate the rear view camera to view
the reverse of the head while swaging.
Machines manufactured by Hydralok, Bristol, UK
Machine enquiries, sales, after sales service :
Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster
10
Remove the hose and measure the ferrule. Adjust swage size if necessary to
compensate for any discrepancies until correct swage size is achieved. Please see
note on the following page.
Important Note On Swage Dimensions:
!
The dimensions shown on the display are only an indication of the position of the
machine components and must not be taken at face value. Due to several factors
including fitting design and material, hose characteristics, elastic memory in the
fitting and machine tolerances, the display diameter readout may differ from the
actual ferrule dimension. To overcome discrepancies, adjust the swage size
accordingly (larger or smaller) or use the offset to compensate until the correct
swage size is achieved.
NOTE! Always measure the ferrule after swaging to ensure that it is within the
tolerances given by the hose and fitting manufacturer.
Este manual sirve para los siguientes modelos
3
Tabla de contenidos
