Interpump Hydralok HydraTouch H32 Manual de usuario

Machines manufactured by Hydralok, Bristol, UK

Machine enquiries, sales, after sales service :

Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster

Tel : (0)121 550 1115 / [email protected]

USER MANUAL

Swaging Machine Types

H32HydraTouch, H50HydraTouch,

H50-46HydraTouch, H50-6HydraTouch

Rev 1.0

Touchscreen software V3r0

Machines manufactured by Hydralok, Bristol, UK

Machine enquiries, sales, after sales service :

Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster

Tel : (0)121 550 1115 / [email protected]

TABLE OF CONTENTS

WARRANTY CONDITIONS ..........................................................................................................3

EC DECLARATION OF CONFORMITY.......................................................................................4

SAFETY REGULATIONS...............................................................................................................5

TECHNICAL / DIMENSIONAL DATA .........................................................................................6

HANDLING/TRANSPORT .............................................................................................................6

PRELIMINARY CHECKS...............................................................................................................6

LIGHTING........................................................................................................................................6

ROUTINE MAINTENANCE...........................................................................................................6

INSTALLATION..............................................................................................................................7

Three Phase Machines:..............................................................................................................7

Single Phase Machines:.............................................................................................................7

Starting The Machine For The First Time: ...................................................................................7

SAFETY PRECAUTIONS ...............................................................................................................7

BASIC SWAGING PROCEDURE................................................................................................... 9

Basic Swage Screen: .................................................................................................................9

Important Note On Swage Dimensions:......................................................................................10

QUICK CHANGE TOOL OPERATING INSTRUCTIONS†........................................................11

Inserting Dies Into The Machine:............................................................................................11

ADVANCED SWAGE PROCEDURE...........................................................................................12

Swage Diameter ......................................................................................................................12

Swage Offset:..........................................................................................................................12

Opening Time:.........................................................................................................................12

Dwell:......................................................................................................................................13

PRESET MENU..............................................................................................................................14

CSV Table:..............................................................................................................................14

USB UPDATES..............................................................................................................................15

SETTINGS MENU .........................................................................................................................16

Settings Page 1 ........................................................................................................................16

Lubrication ..............................................................................................................................17

Settings Page 2 ........................................................................................................................19

Calibration.......................................................................................................................................19

HELP SCREEN...............................................................................................................................21

TECHNICAL INFORMATION .....................................................................................................22

Maintenance And Service: ..........................................................................................................22

Spare Parts:..................................................................................................................................22

Die Fitting Instructions................................................................................................................24

Electrical Diagram: 3 Phase........................................................................................................25

Electrical Diagram: 1 Phase........................................................................................................26

Machines manufactured by Hydralok, Bristol, UK

Machine enquiries, sales, after sales service :

Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster

Tel : (0)121 550 1115 / [email protected]

WARRANTY CONDITIONS

1. Please note that all machines undergo strict testing before shipment.

2. All machines are warranted against any defects for a period of twelve (12) months starting

from the date of delivery to the customer.

3. Defective items/machines must be returned to our address with shipping charges pre-paid. We

will return items/machines with “carriage forward”. We are unable to accept items/machines

returned to us unless carriage charges have been paid.

4. This warranty covers the replacement and or repair of any component found to be defective

during the warranty period.

5. Replacements and repairs completed under this warranty do not extend the original twelve (12)

month warranty period.

6. This warranty does not cover normal wear under normal operating conditions

7. This warranty is not valid for damage resulting from incorrect operation, or use not in

compliance with the machine instructions.

8. This warranty is not valid in case of unauthorized machine modification.

Machines manufactured by Hydralok, Bristol, UK

Machine enquiries, sales, after sales service :

Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster

Tel : (0)121 550 1115 / [email protected]

EC DECLARATION OF CONFORMITY

H32HydraTouch, H50HydraTouch, H50-46HydraTouch, H50-6HydraTouch

Machines manufactured by Hydralok, Bristol, UK

Machine enquiries, sales, after sales service :

Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster

Tel : (0)121 550 1115 / [email protected]

SAFETY REGULATIONS

Always work in safe conditions and with the necessary space around the machine.

Ensure that the machine is placed on a stable and appropriate working surface.

1. DO NOT USE the equipment before reading the user manual.

2. CAUTION! If improperly used, the equipment may be dangerous and may cause

injury. Do not touch any moving parts.

3. CAUTION! It is absolutely essential that all working operations are carried out by

one operator only

4. This manual must be provided for the machine operator. Ensure that the operator

is aware of his/her responsibilities.

5. Guards must never be removed or tampered with.

6. (Where applicable) A fully trained and competent electrician must connect the

machine to the appropriate electricity supply.

7. Always wear protective gloves, safety glasses and appropriate clothing.

8. (Where applicable) Disconnect the power supply before removing any covers, or

attempting any maintenance of the machine

9. Only original spare parts can be used in the maintenance of the machine.

Machines manufactured by Hydralok, Bristol, UK

Machine enquiries, sales, after sales service :

Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster

Tel : (0)121 550 1115 / [email protected]

TECHNICAL / DIMENSIONAL DATA

TECHNICAL

DATA

H32HydraTouch

H50HydraTouch

H50-46HydraTouch

H50-6HydraTouch

Capacity

3/16”- 1¼” (4 wire)

3/16”- 2” (4 wire)

And 1½” (6 wire)

3/16”- 2” (6 wire)

Motor

2.2KW

Gross weight

(Kg)

143

178

213

264

Voltage, Phase

and Frequency

Options

220/240-1- 50HZ or

220/240 - 380/440-3-50

Hz 225/280 –440/480

60 Hz

220/240-1-50HZ or

220/240 - 380/440-3-50

Hz 225/280 –440/480

60 Hz

220/240-1-50HZ or

220/240 - 380/440-3-50

Hz 225/280 –440/480

60 Hz

220/240-1-50HZ or

220/240 - 380/440-3-50

Hz 225/280 –440/480

60 Hz

Swaging Force

1750 KN

2509 KN

3195KN

4500 KN

Swaging Range

6 mm –45.9 mm

6 mm –76 mm

6 mm –82 mm

Standard Dies

16 19 22 26 30 34

40 46

16 19 22 26 30 34

40 46 52 58 64 70

16 19 22 26 30 34 40

46 52 58 64 70

16 19 22 26 30 34 40

46 52 58 64 70 76

Max Operating

Pressure

320 Bar

HANDLING/TRANSPORT

The machine will normally be shipped bolted to a wooden pallet. The bolts should be removed

and the machine lifted onto the work place using suitable lifting equipment.

PRELIMINARY CHECKS

Place the machine on a flat and stable base.

Where applicable, ensure that the power supply line is fitted with a differential safety breaker and

overload cut-out.

LIGHTING

The equipment does not have its own lighting and so it must be used in a suitably illuminated area.

ROUTINE MAINTENANCE

Ensure that moving parts are always lightly greased. Where applicable, check periodically that the

limit switches and emergency controls are in good working order.

At the top of the machine base, remove the oil filler cap and check that the oil level is correct.

Where necessary add oil (ISO 32 Hydraulic oil).

Machines manufactured by Hydralok, Bristol, UK

Machine enquiries, sales, after sales service :

Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster

Tel : (0)121 550 1115 / [email protected]

INSTALLATION

The machine must be bolted to a firm workbench in a horizontal position. If a quick change rack is

supplied, the machine must be bolted to it with the bolts supplied. The machine is top heavy so

please ensure that it is stable and does not pose a danger to the user or to other people.

All electrical installation must be carried out by a qualified electrician. Check that the electrical

installation is compatible with the motor requirements and specification supplied with the swaging

machine such as: 380V / 3 ph or 220V / 3ph supply

230V 1 ph or 110V 1 ph supply

Three Phase Machines:

When operating the machine for the first time check that the motor rotation direction is correct.

(Three phase machines only) If the motor starts but jaws of the swaging head do not begin to close

when the green button is pressed to swage, the phase rotation of the motor will have to be

reversed. To reverse the rotation of the motor change over any two of the phase cables in the

machine’s plug. A competent electrician should carry out the rewiring of the electric plug.

Single Phase Machines:

IMPORTANT: 220/240V Single phase machines require a minimum 16 Amp C type motor rated

MCB / Fuse. It is not recommended to connect the machine to a domestic supply. Install the

machine as close to the socket as possible, without using long extension leads as this increases the

current demand from the machine.

Starting The Machine For The First Time:

After the machine is connected to the power supply, if the Emergency Stop is pressed, rotate it to

disengage. The touchscreen will cycle through the boot process (this may take several minutes)

and wait for the screen to display the user login screen.

All passcodes for logins are default to “0” To change

the login passcodes for both User and Administrator

see page 17.

SAFETY PRECAUTIONS

Switch off machine when not in use by using the latching emergency stop (E-Stop) button. To

unlatch the stop button, twist the E-Stop button clockwise, then release.

To stop the machine in an emergency, press the RED EMERGENCY STOP BUTTON.

DO NOT START THE MACHINE UNDER LOAD.

Machines manufactured by Hydralok, Bristol, UK

Machine enquiries, sales, after sales service :

Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster

Tel : (0)121 550 1115 / [email protected]

ALWAYS RELEASE PRESSURE BEFORE RESTARTING.

ISOLATE THE MACHINE FROM THE ELECTRICAL SUPPLY WHEN NOT IN USE.

Machines manufactured by Hydralok, Bristol, UK

Machine enquiries, sales, after sales service :

Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster

Tel : (0)121 550 1115 / [email protected]

BASIC SWAGING PROCEDURE

Basic Swage Screen:

Press to begin a basic swage.

Touch to input target swage size.

The forward (right) arrow will always

progress to the next sequential screen.

This field will display the die

set required to swage the specified swage size.

These dies may be fitted manually, or the

button can be pressed to use the quick change tool,

if quick change system is present and activated.

Press after correct dies have been fitted.

Follow onscreen instructions to complete swage.

Displays the current diameter in

real time to indicate when the final swage size

reached.

Press to activate the rear view camera to view

the reverse of the head while swaging.

Machines manufactured by Hydralok, Bristol, UK

Machine enquiries, sales, after sales service :

Interpump Hydraulics (UK) Ltd t/a IMM Hydraulics (UK) : Kidderminster

Tel : (0)121 550 1115 / [email protected]

Remove the hose and measure the ferrule. Adjust swage size if necessary to

compensate for any discrepancies until correct swage size is achieved. Please see

note on the following page.

Important Note On Swage Dimensions:

The dimensions shown on the display are only an indication of the position of the

machine components and must not be taken at face value. Due to several factors

including fitting design and material, hose characteristics, elastic memory in the

fitting and machine tolerances, the display diameter readout may differ from the

actual ferrule dimension. To overcome discrepancies, adjust the swage size

accordingly (larger or smaller) or use the offset to compensate until the correct

swage size is achieved.

NOTE! Always measure the ferrule after swaging to ensure that it is within the

tolerances given by the hose and fitting manufacturer.

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