Innovatech Terminator T-2100XME Manual de usuario
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INSTRUCTION MANUAL
Terminator® T-2100XME
Battery Powered Floor Scraper
Manual Version 1.2 Updated 09/08/15
© Copyright 2013 Innovatech Products & Equipment Co., Everett, Washington USA. All rights reserved.
Pat. Num.: 5,641,206
SN: T2100-001-XME forward
Page 2 Innovatech Products & Equipment Co.
Table of Contents
Introduction ................................................................................................................................................ 4
About This Manual .................................................................................................................................... 4
Important Safety Instructions .................................................................................................................. 5
Safety Instructions for All Tools ....................................................................................................................................5
Additional Safety Rules for Riding Floor Scrapers .....................................................................................................6
General Operating Instructions for the Terminator® .......................................................................... 7
Safety Features .......................................................................................................................................... 7
Warning Light and Back-Up Alarm ...............................................................................................................................7
Fire Extinguisher ...........................................................................................................................................................7
Auto-stop ......................................................................................................................................................................7
Emergency Battery Disconnect ....................................................................................................................................7
Safety Instructions .........................................................................................................................................................7
Terminator® Specications ....................................................................................................................... 8
Tools & Supplies .............................................................................................................................................................8
Ventilation Requirements .......................................................................................................................... 9
Guards, Warning Notices & Signs ............................................................................................................ 9
Service Instructions & Personnel ............................................................................................................. 9
Replacement Parts & Materials ............................................................................................................... 9
Uncrating The Terminator® And Preparing It For Operation ................................................................. 10
Loading/Unloading Procedures: .............................................................................................................. 11
Operator Controls ..................................................................................................................................... 11
Drive And Blade Controls And Foot Pedal ...................................................................................................................11
Auto Stop ........................................................................................................................................................................11
Emergency Brake ...........................................................................................................................................................11
Power Limiter .................................................................................................................................................................11
Displays and Indicators ............................................................................................................................ 12
Battery Display And Hour Meter ...................................................................................................................................12
Hydraulic Oil Over Temperature Indicator ...................................................................................................................12
Hydraulic Filter Clog Indicator ......................................................................................................................................12
Manual Disconnect And Lockout .................................................................................................................................12
Electric Motor and Batteries .................................................................................................................... 12
Blade Assembly ......................................................................................................................................... 13
Taking Up Floor Coverings ............................................................................................................................................13
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Terminator T-2100XME Manual
Ballast ......................................................................................................................................................... 13
Tricycle Or Caster Wheelbase And Tires ................................................................................................. 13
Battery Safety ............................................................................................................................................ 14
Hazardous Elements ......................................................................................................................................................14
Sulfuric acid: ............................................................................................................................................................14
Explosive Gases: .......................................................................................................................................................14
Electricity: ..................................................................................................................................................................14
Weight: ......................................................................................................................................................................14
Lifting Batteries ..............................................................................................................................................................14
Wearing Protective Clothing .........................................................................................................................................15
Setting Up A Charging Area .................................................................................................................... 15
Connecting/Disconnecting Charger .............................................................................................................................15
Basic Charging Facts .....................................................................................................................................................16
The Charging Process ...................................................................................................................................................16
Temporary Storage Of Battery Pack .............................................................................................................................16
First Aid ...................................................................................................................................................... 16
First Aid for Acid Splashes ............................................................................................................................................16
Eye Wash And Emergency Shower Facilities ..............................................................................................................17
Maintenance Schedule ............................................................................................................................. 18
Warranty ..................................................................................................................................................... 20
Parts Diagrams .......................................................................................................................................... 21
Electrical Schematic ......................................................................................................................................................60
Material Safety Data Sheets (MSDS) ....................................................................................................... 62
Batteries ..........................................................................................................................................................................62
Hydraulic Oil ...................................................................................................................................................................67
Page 4 Innovatech Products & Equipment Co.
Introduction
The Terminator® Carpet and Tile Removal Machine is
intended for use on large demolition and asbestos abatement
projects as well as smaller oor covering removal jobs. De-
signed and built by experienced oor covering demolition and
installation experts, the machine incorporates several design
features that are essential for efcient operation:
• Tricycle wheelbase and short turning radius allows for better
turning ability – especially in narrow spaces.
• Blade vertical and tilt position adjustments allow for posi-
tioning the angle of the blade for each application.
• Ballast in front and rear provides extra traction needed for
tile and glue removal.
• Foot control for a very smooth start and stop.
If operated and cared for as instructed in this Manual, the Ter-
minator® provides trouble-free, safe, and efcient performance.
About This Manual
This Manual contains the information and procedures to assist
you to operate and maintain the Terminator® machine safely
and correctly. Read this Manual before you operate or service
the equipment. If you need additional information or assis-
tance, please get in touch with our Customer Service Depart-
ment:
Innovatech Products & Equipment Co.
832 80th ST. SW
Everett, WA 98203 USA
(425) 402-1881 or 800-267-6682
Fax (425) 402-8547
E-mail: [email protected]
NOTE: Throughout this Manual directional instructions (left,
right, up, down, push, pull, etc.) are given from the point of
view of the operator performing the action.
Page 5
Terminator T-2100XME Manual
Important Safety Instructions
WARNING: When using electric tools, basic safety precautions should always be followed to reduce the risk of re, electric
shock, and personal injury, including the following:
READ ALL INSTRUCTIONS
Safety Instructions for All Tools
• KEEP GUARDS IN PLACE and in working order.
• REMOVE ADJUSTING TOOLS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from the Terminator® before turning on.
• KEEP WORK AREA CLEAN. Cluttered areas invite acci-
dents.
• KEEP CHILDREN AWAY. All visitors should be kept a safe
distance from the work area.
• WEAR PROPER APPAREL. No loose clothing, gloves,
neckties, rings, bracelets or other jewelry to get caught in
moving parts. Non-slip footwear is recommended. Wear
protective hair covering to contain long hair.
• ALWAYS WEAR SAFETY GLASSES. Also use a face or
dust mask if operating in a dusty environment. All users and
bystanders must wear eye protection that conforms to ANSI
Z87.1. (CAN/CSA Z94.3)
• MAINTAIN EQUIPMENT WITH CARE. Keep equipment
clean for best and safest performance. Follow instructions
for lubrication and changing accessories.
• DISCONNECT BATTERY before servicing.
• REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure handles are centered and foot pedal is not de-
pressed before starting.
• USE RECOMMENDED ACCESSORIES. Consult the in-
struction manual for recommended accessories. The use of
improper accessories may cause risk of injury to persons.
• NEVER STAND ON TOOL. Serious injury could occur if the
machine is tipped or rocked.
• CHECK DAMAGED PARTS. Before further use of the
equipment, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function—check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting and any other conditions that may affect its op-
eration. A guard or other part that is damaged should be
properly repaired or replaced. Do not use tool if switch does
not turn it on and off.
• NEVER LEAVE EQUIPMENT RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave equipment until it comes
to a complete stop.
• DO NOT OPERATE ELECTRIC TOOLS NEAR FLAM-
MABLE LIQUIDS OR GASSES OR EXPLOSIVE ATMO-
SPHERES. Motors in these tools may spark and ignite
fumes.
Page 6 Innovatech Products & Equipment Co.
Additional Safety Rules for Riding Floor Scrapers
CAUTION: FAILURE TO HEED THESE WARNINGS
MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH
AND SERIOUS DAMAGE TO THE TERMINATOR®.
The Terminator® is to be operated only by qualied, trained per-
sonnel.
DON’T attempt to operate the Terminator® if you are not thor-
oughly familiar with the operation of the Terminator®.
DON’T operate the Terminator® unless every guard, warning
notice or sign is in place.
DON’T use the Terminator® on roofs or oors not designed to
carry the weight of the machine. The Terminator weighs 1,862
lbs.
DON’T attempt to operate on anything but the designated volt-
age.
DON’T operate unless all clamp handles are tight.
DON’T wedge anything against the motor fan to hold motor
shaft.
DON’T operate equipment without guards in place.
DON’T operate the Terminator® near an open flame or smoking
materials.
DON’T operate the Terminator® while under the influence of
drugs, alcohol or medication.
DON’T engage in horseplay on or near the Terminator®
DON’T stand directly behind or in front of the Terminator® when
power is enabled.
DON’T lift the hood, inspect the blade, or otherwise service or
maintain the Terminator® while power is enabled.
DON’T operate the Terminator® if the top cover is open.
DON’T overreach. Keep proper footing and balance at all times.
DON’T run the machine into piles of debris, as this may cause
the machine to become unstable and tip over.
DON’T sit on or stand next to, under or around the Terminator®
when it is being transported in a moving vehicle, whether by
itself or with other equipment.
DON’T attempt to use the Terminator® on a non-horizontal sur-
face or turn the Terminator® around on a ramp or hill.
DON’T put your hands or feet in the blade area when the Termi-
nator® is running.
DO turn the power off when not in use.
DO use personal safety equipment such as steel toe shoes,
safety glasses, gloves, and ear plugs.
DO use gloves when changing blades and removal tools. Tools
may be hot and cause burns.
DO familiarize yourself with all safety features and controls be-
fore each use.
DO use the Terminator® only for the purpose for which it was
designed. Attempting to alter the Terminator® will invalidate ap-
plicable warranties and possibly damage the machine.
DO reduce speed next to walls, machinery and other objects.
DO pre-survey the oor for cracks, ditches, trenches, electrical
outlets or bolts, which could catch the blade of the machine.
DO use the seat belt on the machine.
DO operate the Terminator at a safe speed.
Page 7
Terminator T-2100XME Manual
General Operating Instructions for the Terminator®
• The Terminator® is designed to remove carpet, tile and glue
residue from oors.
• When removing product, position removed product so it
rolls to the side of the machine or have someone on the
side of the machine remove the product. NEVER WALK IN
FRONT OF OR BEHIND THE TERMINATOR® WHILE IT IS
RUNNING.
• Sharpen blades or dice material into narrower widths if
machine slows down or seems to be struggling.
• Do not use the Terminator® within one foot of walls or sta-
tionary objects. Damage to objects may occur if the Termi-
nator® strikes them.
• Use safe, OSHA approved tools and methods for sharpen-
ing blades.
• Make sure the Terminator® has a charged re extinguisher,
working back up beacon and strobe light before operating.
Safety Features
The Terminator® is equipped with several features to help en-
sure your safety and the safety of workers around you.
Warning Light and Back-Up Alarm
An amber light is installed on the top rear section of the hood.
When the Terminator’s® ignition is in the ON position, the
warning light will ash. When the drive control is set in RE-
VERSE, the back-up alarm sounds to warn people nearby that
the machine is backing up.
Fire Extinguisher
A re extinguisher with gauge is installed on the hood behind
the operator’s seat, within the operator’s reach. As a safety
measure, regularly inspect the gauge and recharge the re
extinguisher as needed to maintain full capacity. Always re-
charge the extinguisher after each use.
Auto-stop
The Terminator® has two drive levers located to the right and
left of the operator seat and a blade height lever to the left
of the operator seat. The drive levers control the forward,
reverse, left, and right directions of the machine; the blade
height lever raises and lowers the blade. You must push
(forward) or pull (reverse) and hold the levers in position to
drive the machine or move the blade in the direction desired.
When you release a lever, the Terminator® or blade automati-
cally STOPS and will not move again until you push/pull and
hold the levers again. However, these levers are not meant as
brakes. Block wheels with a oor block when stopping on a
ramp and use the emergency brake. Without the emergency
brake the machine may roll forward or backwards on any slop-
ing surface.
Emergency Battery Disconnect
To the right side of the operator seat is a red disconnect
switch with a key. This disconnect will remove power from the
motor and other electronic components. Warning! Removing
power from the Terminator® while on a hill or ramp can lead to
a dangerous roll away situation. Always engage the parking
brake before disconnecting power.
Safety Instructions
The Terminator® is designed for safe operation by trained, des-
ignated personnel. To help ensure your safety as a designated
operator, read these safety instructions before you operate the
equipment. Regardless of your experience with machinery,
the Terminator® has unique features and systems which you
need to know about and understand before you operate or
service the machine.
Page 8 Innovatech Products & Equipment Co.
Terminator® Specications
Element English Metric
Length 53” 135cm
Width 27” 68cm
Height 45” 114cm
Weight* 1862 Lbs 844.6 Kg
Tires 15” OD x 8” W 38.1 cm OD x 20.3 cm W
Motor Voltage 48 VDC
Motor Power 10 HP 7.5 KW
Batteries 12 VDC 115AH (24 VDC 115AH Per Battery Pack)
Motor Operating Speed 0 -3600 RPM
Hydraulic Oil Type ISO 46
Hydraulic Oil Capacity 8 Gal 30.3 L
Hydraulic Relief Valve Pressure 2200 PSI 15.16 MPa
*Weight includes the base machine and 2 Rear Weight, 6 Front Weights and 2 Wheel Weights.
Tools & Supplies
Maintenance tools and supplies are not provided with the machine. You are responsible for purchase of these items. The following
are suggested items to have on the job site.
1. 4” or 7” Grinder
2. 10”-15” Crescent Wrench
3. 16-20 oz. Hammer
4. 3/8” or ½” Socket Set
5. Grease Gun
6. WD 40
7. ¾ Open End and Box Wrench
8. Screw Driver Set
9. Safety Glasses
10. Ear Plugs
Page 9
Terminator T-2100XME Manual
Ventilation Requirements
Charge the batteries only in well-ventilated areas. (See
Battery Safety section)
Guards, Warning Notices & Signs
The guards, warning notices and signs are placed on the
Terminator® for your protection. If one of them becomes dam-
aged or is lost, contact our Customer Service Department to
order a replacement.
Service Instructions & Personnel
Like other machinery, the Terminator® requires regular
inspection and maintenance of the batteries, motor, hydraulic
system and other parts. To prolong the safe and efcient op-
erating life of the machine, clean and service it as instructed in
the Maintenance section of this manual.
Always use trained personnel to service the equipment.
Never allow anyone to service the equipment that has not been
specically trained to do so.
If you need help with a service or maintenance problem, con-
tact our Customer Service Department.
Replacement Parts & Materials
The Terminator® is designed and engineered to operate safely
and efciently with the parts and materials installed on it in our
factory. To ensure the continued safe and efcient operation of
the equipment, use replacement parts and materials that meet
both of the following requirements:
• Innovatech must solely authorize replacement parts and
materials.
• Replacement parts and materials must be identical to the
items originally provided with the machine, except as autho-
rized by Innovatech.
Never use “equivalent” or substitute parts, except as expressly
authorized by Innovatech.
If you fail to adhere to these instructions, you may cause injury
to yourself and/or others, cause damage to the Terminator®,
and invalidate applicable warranties.
If you are in doubt about any replacement parts or materials,
call our Customer Service Department for assistance.
Page 10 Innovatech Products & Equipment Co.
Uncrating The Terminator® And Preparing It For
Operation
When you receive the Terminator®, inspect the outside of the
crate completely, to detect damage to the crate itself. If it is
damaged, notify the carrier immediately and follow his/her
instructions to le a claim.
Carefully uncrate the machine and inspect it for damage that
may have occurred during shipping. If the shipment is dam-
aged, notify the carrier immediately and le a claim in the
normal manner.
Check packing slip for complete shipment. If shipment is
incomplete, notify our Customer Service Department within 24
hours.
Remove the crate debris, set aside the blades and other pack-
ages, and prepare the Terminator® for operation:
Raise the hood. Inspect batteries for damage during shipment.
DO NOT MOVE THE TERMINATOR® MACHINE WITH THE
LID OPEN!
To remove the TERMINATOR® from crate:
1) Plug the battery connectors together.
2) Take 2 x 4’s off the edge of the crate and between the wheels.
3) Place 2 x 4’s behind the crate of the rear of the machine.
4) Make a ramp with the 2 x 4’s and the crate material.
5) To enable power to the TERMINATOR®, turn the key, pull up
on red knob.
6) Depress foot pedal to start motor. Lift front wheel off of the
crate 5 inches by pulling back on the valve handle. (Front blade
holder will be on crate).
7) Pull back the left and right handles evenly and depress the
foot pedal slowly. The machine will start moving slowly back-
wards.
8) Ensure that both rear wheels come off the crate evenly. Fail-
ure to back off evenly could result in the machine tipping over
and harm to the operator.
9) As machine moves back, ensure that the center wheel clears
the crate. If center wheel does not clear the crate, depress
the center handle while pressing the foot pedal until the wheel
clears the crate.
10) Once machine is on the ramp, slide all the way to the bot-
tom, then lift jaw up and set center wheel down to the ground.
11) Whenever mounting or dismounting the TERMINATOR®,
ALWAYS disable the power by pressing down on the red power
knob.
Tabla de contenidos
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