Ingersoll-Rand P185WJD Manual de usuario

OPERATION and MAINTENANCE

MANUAL

COMPRESSOR MODELS

This manual contains important safety information.

Do not destroy this manual.

This manual must be available to the personnel who operate and maintain this machine.

501 Sanford Ave

Mocksville, N.C. 27028

Book 22610380 (4/05)

P185WJD

XP185WJD

CODE: E

Doosan purchased Bobcat Company from Ingersoll-Rand Company in

2007. Any reference to Ingersoll-Rand Company or use of trademarks,

service marks, logos, or other proprietary identifying marks belonging

to Ingersoll-Rand Company in this manual is historical or nominative

in nature, and is not meant to suggest a current affiliation between

Ingersoll-Rand Company and Doosan Company or the products of

either.

Revised (10-12)

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects, and other

reproductive harm.

1 - 1

TABLE OF CONTENTS

Manual-Name

TITLE PAGE

FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

DRAWBAR NOTICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Drawbar Notice - This machine may have been shipped from the factory with the drawbar

positioned upright. To convert from Shipping Position to Towing Position. . . . . . . . . . 2-2

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

General Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

WARRANTY REGISTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Complete Machine Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

NOISE EMISSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29

Noise Emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

This section pertains only to machines distributed within the United States. . . . . . . . . . . . . . . . . . . 3-30

Noise Emission Control Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

Noise Emission Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

GENERAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35

General Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

Models: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

ENGINE (DIESEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

UNITS MEASUREMENTS WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

Tire Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37

EXPENDABLE SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37

SECTION 5 - OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39

BEFORE TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40

1 - 2

TABLE OF CONTENTS

Manual-Name

TITLE PAGE

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

Compressor Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49

Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49

Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49

Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49

Radiator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50

Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50

Compressor Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51

Compressor Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51

Receiver-Separator Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51

Scavenge Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52

Exterior Finish Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52

MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56

Portable Compressor Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56

TROUBLE SHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-57

Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58

Action Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58

Trouble Shooting Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-59

Foreword

Nothing contained in this document is intended to extend any promise, warranty or representation,

expressed or implied, regarding the Ingersoll-Rand products described herein. Any such warranties or

other terms and conditions of sale of products shall be in accordance with the standard terms and

conditions of sale for such products, which are available upon request.

This manual contains instructions and technical data to cover all routine operation and scheduled

maintenance tasks by operation and maintenance staff. Major overhauls are outside the scope of this

manual and should be referred to an authorized Ingersoll-Rand service department.

All components, accessories, pipes and connectors added to the compressed air system should be:

•of good quality, procured from a reputable manufacturer and, wherever possible, be of a type

approved by Ingersoll-Rand.

•clearly rated for a pressure at least equal to the machine maximum allowable working

pressure.

•compatible with the compressor lubricant/coolant.

•accompanied with instructions for safe installation, operation and maintenance.

Details of approved equipment are available from Ingersoll-Rand Service departments. The use of

repair parts other than those included within the Ingersoll-Rand approved parts list may create

hazardous conditions over which Ingersoll-Rand has no control. Therefore, Ingersoll-Rand cannot be

held responsible for equipment in which non-approved repair parts are installed.

Ingersoll-Rand reserves the right to make changes and improvements to products without notice and

without incurring any obligation to make such changes or add such improvements to products sold

previously.

The intended uses of this machine are outlined below and examples of unapproved usage are also

given. However, Ingersoll-Rand cannot anticipate every application or work situation that may arise. If

in doubt, consult supervision.

This machine has been designed and supplied for above ground operation to be used for compression

ofnormal ambientair containingnoadditional gases,vaporsor particleswithinthe ambienttemperature

range specified in the general data section of this manual.

This machine should not be used:

A. For direct or indirect human consumption of the compressed air.

B. Outside the ambient temperature range of minus 20°F to 115°F.

C. When an actual or foreseeable risk of hazardous levels of flammable gases or vapors

exists.

D. With other than Ingersoll-Rand approved components.

E. With guards, or controls or switches missing or disabled.

F. For storage or transportation of materials inside or on the enclosure.

This company accepts no responsibility for errors in translation of this manual from the original English

version.

Foreword

Drawbar Notice

Drawbar Notice - This machine may have been shipped from the factory with the drawbar

positioned upright. To convert from Shipping Position to Towing Position.

The following tools are required:

Ratchet and 13mm socket to fit ratchet

Torque wrench set to 68 foot pounds (9.4 kg-meters)

16mm socket to fit torque wrench

5 inch extension for torque wrench

Hardware included: (4) 12mm bolts with pre-applied thread lock, (2) 8mm Taptite

bolts, (2) Washers, (2) Safety Chains

1. Remove hardware box from compressor toolbox.

2. Open box and remove the bag containing hardware, safety chains and assembly

instructions.

3. Using the jack, raise the front of the unit so that the legs are approximately 1 inch

above the ground.

4. Remove the temporary retaining bolts from both sides of the frame at the drawbar

connection (See Fig. 1).

5. Carefully lower drawbar to the Level Position.

6. Install the four bolts (with pre-applied thread lock) to the four points inside the

enclosure and torque to 68 ft. lbs. (9.4kg-m) (See Fig.2).

7. Install safety chains by sliding the second link of one chain into the slot in drawbar

plate. Fasten chain to plate using taptite and washer. Repeat for other chain.

Section 1 - Safety

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Compresor de Ingersoll-Rand

Ingersoll-Rand

Ingersoll-Rand P90 Manual del instalador

Ingersoll-Rand

Ingersoll-Rand IR2PS Guía de instalación

Ingersoll-Rand

Ingersoll-Rand R90IU-100 Manual de usuario

Ingersoll-Rand

Ingersoll-Rand UP6RD-5-175 Manual de usuario

Ingersoll-Rand

Ingersoll-Rand P250WJDU Manual de instalación y operación

Ingersoll-Rand

Ingersoll-Rand XHP750WCAT Manual

Ingersoll-Rand

Ingersoll-Rand P425AWIR Manual de usuario

Ingersoll-Rand

Ingersoll-Rand P185AWIR Manual de usuario

Ingersoll-Rand

Ingersoll-Rand P185WIR Manual de usuario

Ingersoll-Rand

Ingersoll-Rand HP375WJD Manual de usuario

Ingersoll-Rand

Ingersoll-Rand centac C950 Manual técnico

Ingersoll-Rand

Ingersoll-Rand XHP900CM Manual de usuario

Ingersoll-Rand

Ingersoll-Rand P-130 SD Guía

Ingersoll-Rand

Ingersoll-Rand 9/235 HA IR Instrucciones de funcionamiento

Ingersoll-Rand

Ingersoll-Rand 720 Manual de usuario

Ingersoll-Rand

Ingersoll-Rand Doosan HP750WCU-T2 Manual

Ingersoll-Rand

Ingersoll-Rand P250WJD Manual de usuario

Ingersoll-Rand

Ingersoll-Rand 9/235 Manual de usuario

Ingersoll-Rand

Ingersoll-Rand N2 Series Guía de configuración

Manuales populares de Compresor de otras marcas

Panasonic

Panasonic Matsushita QA91K22CAU6 Manual de usuario

EKOM

EKOM DK50 B Manual de usuario

Challenge Xtreme

Challenge Xtreme CX 1500/1 Manual de usuario

Conrad

Conrad 1719346 Manual de usuario

Hanbell

Hanbell RC2-AV Series Manual de usuario

PLASMATECH

PLASMATECH SHARK 25 Manual de usuario

Emerson

Emerson Copeland Scroll Digital HLR Series Manual de instrucciones

Drawmer

Drawmer 1968 MKII Manual de usuario

Badger Air-Brush

Badger Air-Brush X-Air 80-8 Manual de instrucciones

Omnitronic

Omnitronic CL-166 Manual de usuario

Scheppach

Scheppach HC24V Instrucciones de montaje

LG GVH282PAB Manual de usuario

Kooper

Kooper 2196438 Manual de usuario

American Eagle

American Eagle SHD-66DD Manual de usuario

Frick

Frick 1510 Manual de usuario

Sierra

Sierra Eagle 12 VX Manual

EUFAB

EUFAB 21083 Manual de usuario

Hanbell

Hanbell RC2 Series Manual de usuario