INAZUMA ITF-30 septem Manual de usuario

www. inazuma- online.com

Drum Filters

ITF-30 septem

ITF-50 septem

ITF-80 septem

ITF-120 septem

ITF-160 septem

ITF-240 septem

ITF-30 Biokompakt septem

ITF-50 Biokompakt septem

ITF-80 Biokompakt septem

ITF-120 Biokompakt septem

ITF-160 Biokompakt septem

ITF-240 Biokompakt septem

Control WebCSAV2

Installation and operating instructions

Control WebCSAV2

FILTER TECHNOLOGY MADE IN GERMANY

page

1. General information....................................................................................................... 3

1.1. Introduction ...................................................................................................................................................................3

1.2. Important safety notes and warnings ..........................................................................................................................3

1.3. Warning label ................................................................................................................................................................3

1.4. WEEE-registration .........................................................................................................................................................3

1.5. EC declaration of conformity .......................................................................................................................................3

1.6. Utility model protection................................................................................................................................................3

1.7. Alteration and modication..........................................................................................................................................3

1.8. Spare parts ....................................................................................................................................................................3

1.9. Description and function of the product .....................................................................................................................3

1.10. Transport........................................................................................................................................................................4

1.11. Installation guidelines...................................................................................................................................................4

1.12. Warranty ........................................................................................................................................................................5

1.13. Additional information..................................................................................................................................................5

2. Installation and connection........................................................................................... 5

2.1. Before installation .........................................................................................................................................................5

2.2. Case cover .....................................................................................................................................................................5

2.3. Installation: gravity driven setup & water level ..........................................................................................................6

2.3.1. ∙ Connections gravity driven setup ..............................................................................................................................6

2.4. Installation: pump driven setup....................................................................................................................................7

2.4.1. ∙ Connections pump driven setup ................................................................................................................................7

2.4.2. ∙ Pump driven setup: Removal of the overow sheets................................................................................................7

2.4.3. ∙ Important notes on the pump driven setup ...............................................................................................................7

2.5. Installation Control WebCSAV2 / Initial commissioning of the lter ............................................................................8

2.5.1. ∙ Settings / conguration...............................................................................................................................................8

2.5.2. ∙ WebCSAV2 App ............................................................................................................................................................8

2.6. Mounting of the two oat switches..............................................................................................................................9

2.6.1. ∙ Mounting of the oat switch 1 – pump & gravity driven setup.................................................................................9

2.6.2. ∙ Mounting of the oat switch 2 – gravity driven setup .............................................................................................10

2.6.3. ∙ Mounting of the oat switch 2 – pump driven setup ...............................................................................................10

2.7. Magnetic valve for the gutter ush ............................................................................................................................ 11

2.8. Cover switch ................................................................................................................................................................ 11

2.9. Immersion-UVC...........................................................................................................................................................12

2.9.1. ∙ BioKompakt models..................................................................................................................................................12

2.9.2. ∙ Filters without a biochamber ....................................................................................................................................12

2.10. Mounting of the gear protection plate .......................................................................................................................13

2.11. Biological lter material Planet Bio............................................................................................................................13

2.12. Factory settings operating durations / ushes ..........................................................................................................13

2.13. Maintenance................................................................................................................................................................14

2.13.1. ∙ High pressure pump..................................................................................................................................................14

2.13.2. ∙ Prelter ......................................................................................................................................................................14

2.13.3 ∙ High pressure nozzles ...............................................................................................................................................14

2.13.4. ∙ Drum seal...................................................................................................................................................................14

2.13.5. ∙ Screen mesh and stripping brushes.........................................................................................................................14

2.13.6. ∙ Waste ow trench ......................................................................................................................................................14

2.13.7 ∙ Calcication / faults ...................................................................................................................................................15

2.13.8. ∙ Winter operation........................................................................................................................................................15

2.13.9. ∙ Operation in a swimming pond ...............................................................................................................................15

2.14. Technical data..............................................................................................................................................................15

3. Exploded drawing and spare parts list ....................................................................... 16

Certicate of quality................................................................................................................ 17

Service order / repair note...................................................................................................... 19

Index

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1. General information

1.1. Introduction

Congratulations on your new acquisition – a drum lter

made by Inazuma.

To avoid restrictions on function and warranty it is important

to read this manual carefully.

To make sure your lter works as supposed to, we ask you to

follow the manual, the user- guide and additional notes that

are provided with this product, closely.

In the event of emerging questions not addressed in this

manual we ask you to get in contact with your (local) dealer.

If your pond is extremely dirty / there is sludge or

similar deposits on the ground, we recommend

performing a basic cleaning prior to operating the

drum lter..

1.2. Safety notes and warnings

Please store this manual at an accessible location to be

able to address emerging questions about installation,

function and debugging.

It is recommended to keep a copy of this manual close to

the lter so e.g. technicians are able to get quick access to

all informations needed.

1.3. Warning Label

The sign next to this text points out important

warnings or signicant Informations.

1.4.WEEE-registration

iThe WEEE-registration ensures that the producers

are assuming liability for their electrical and electronic

equipment, especially the responsibility for recycling and

disposing of these according to the “ElektroG”.

The Federal Environment Agency of Germany

(Umweltbundesamt) conrms the registration of this product

under the following number:

WEEE-Reg.-Nr. DE 19429673

1.5. EC-Declaration of Conformity

Manufacturer: Inazuma

Johannes Kurzweil GmbH

Eisackstraße 16

DE – 86165 Augsburg

Tel.: +49 821-72 919 72

Fax.: +49 821-72 919 73

E-Mail: info @inazuma-online.com

Internet: www.inazuma-online.com

DeviceType:

Drum lter including electronic control and

high-pressure pump

Directives in use:

Machinery Directive: 2006/42/EG,

“Low Voltage” Directive: 2006/95/EG,

General Product Safety Directive: 2001/95/EG

Swiss implementations SR 819.14, SR 930.11 and SR 734.26.

Furthermore, the EN ISO 12100:2010 applies.

The manufacturer declares hereby the conformity of the

product with the safety requirements mentioned above.

1.6. Utility model protection

Gutter ush “Speed Flush” German utility model protection

Nr.20 2015 001 594.8

Cleaning brush “Clean Brush” German utility model

protection Nr.20 2015 001 595.6

1.7. Alteration and modication

We point out that every alteration or modication without

written approval by Inazuma or one of its authorized

suppliers will cause the immediate annulment of the CE

conformity assessment.

Inazuma will not assume liability for damages on persons

or property emerged by unauthorized alterations or

modications.

1.8. Spare parts

Only spare parts provided by Inazuma or one of its

authorized suppliers are approved for installation. In the

event of usage of non-authorized parts the warranty will

expire and Inazuma will not assume liability for damages.

Only use special tooling.

1.9. Description and function

The Inazuma®Drum Filter is a fully automatic, mechanical

lter for removing dirt particles from water circuits

(especially sh and koi ponds).

The drum lter is not suitable for liquids other than water.

CAUTION

The manufacturer will not assume

responsibility for any damages emerged

by misuse of the product or parts of it or by

non-observance of rules, guides and manuals

provided in this document and additional

documents (including stickers and warning

signs) provided with the product.

Operate the device only when nobody is in the

water!

The device can only be operated, if your house

wiring owns a ground fault circuit interrupter

(GFCI) / residual-current device (RCD) (30 mA

for humid environment) and the power supply

is connected to said system.

It is also recommended to use an overvoltage

protection class D or 3 (depending on your local

guidelines).

FILTER TECHNOLOGY MADE IN GERMANY

1.12. Positioning

Your drum lter must be installed in a way, so that it is

always accessible for maintenance work and replacement

of spare parts. For this, a minimum distance of 60 cm at

engine and inlet side, as well as 20 cm at the other two

sides must be observed.

The lter must stand on a rm and stable surface.

Furthermore, this must be a at surface (max 1% slope).

No liability is assumed for damage to the lter caused

by improper transport or the use of improper lifting

equipment.

1.10.Transport

The lter must be transported in an upright position.

Do not lift the product by using force against the engine

skid plate.

The drum lter may only be lifted at the designated load

handling points by using the Inazuma

lifting device.The set is available in

two variants:

for ITF 30 - 80, article number IK6010

for ITF 120 - 240, article number

IK6020

Remove the plugs from the top

corners of the lter. Do not throw

them away.

Guide the lifting bar through the lter

on the left and right side.Thread the

xing rings on the bar inside of the

lter.

Align the rod in the center and tighten

the clamping rings on the housing

wall of the lter.

Now the lter can be lifted by means

of a sling or lifting belt at the 4

suspension points.

No liability is assumed for damage to the lter caused

by improper transport or the use of improper lifting

equipment.

1.11. Installation guidelines

Distances

Your drum lter must be set up so that it is accessible at all

times for the replacement of spare parts and maintenance

work.There is a minimum distance of

60 cm on the engine and inlet side

20 cm on the other two sides

The lter must be freely accessible from the top up to a

height of 1.2 m

Please have the specications in accordance with

this installation plan checked or carried out by e.g.

a construction company / electrician BEFORE

starting the construction / lter installation!

If the lter is framed/ obstructed with wood or other

materials, these must be removed by the customer before

starting the service work. Any additional effort due to

non-existent minimum clearances must be borne by the

customer.

Ground

The lter must be on a rm and stable surface.

Furthermore, this must be a at surface (max. 1% incline).

Connection requirements

Operating voltage 230 V

Number of cables / wires x

cross section

1 cable / 3 x 2.5 mm² (valid up to a

maximum cable length of 25 m)

Fuse ratings 1 x 16 A (only use fuses with tripping

characteristic C)

Fault-current circuit breaker 16 A – 30 mA

Grounding to be connected to the ground screw of a

ground pole of min. 50 cm in length and

a cable diameter of 6 mm² (earthing pole

item no. IK6000)

If you have any questions, please contact the Inazuma

customer service onTel. (+49) 821 - 7291972.

The requirements must be carried out according to the

plan. In the event of deviations and the resulting delays or

a renewed travel, Inazuma reserves the right to charge the

additional work.

In the event of non-compliance, we assume no liability for

damage to property or personal injury.

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1.12. Warranty

The 2-year guarantee is a voluntary manufacturer’s

guarantee in accordance with the following guarantee

conditions. In addition, the guarantee conditions apply,

which can be viewed at www.inazuma-online.com.The

customer’s statutory warranty rights remain expressly

unaffected.

Warranty services apply for the specied duration,

calculated from the handover of the product to the

customer (invoice date). Provided warranty services do

not result in an extension of the warranty period or a

new warranty period for replaced or repaired parts.The

additional optional warranty extension for 2 more years

can only be acquired within 6 months after the lter

purchase.

If the item is resold, the guarantee is not transferable.

This guarantee does not apply to commercial use, here a

6-month guarantee applies.

Any changes to the device, control or connecting cables

and plugs will invalidate the guarantee.

The manufacturer is generally not liable for damage

resulting from an accident or improper installation or use

and consequential damage.

1.13. Additional information

ATTENTION

food additives, treatment with salt, use of tools

Numerous food and care products for koi and other shes

contain a high proportion of additives like iron. Please

make sure that all additives in use are classied for use in

combination with stainless steel.

Improper additives, the treatment of sh with salt and the

use of tools made out of steel are likely to cause damages

to the lter system.

Damages caused by improper additives, salt or the use of

inappropriate tools are excluded from warranty.

2. Installation and connection

The installation and connection of the drum lter

should only be carried out by qualied personal.

2.1. Before installation

Please examine the product before the beginning of the

installation procedure.

Ensure that neither the product itself nor the wrapping is

damaged.

Make sure that the lter does not contain any objects.

Before commissioning, you must remove

the transport lock (see picture below), or else

mechanical damages might occur.

(TheTransport lock is not included in all models!)

2.2. Case Cover

The case cover of each drum lter model can be mounted

mutually.You can therefore adjust the direction of the

opening to the situation on site.

If you want to mount the cover turned by 180°, the

following order of installation must be followed.

Non-observance will damage the drum screen

(gauze).

This is not subject to the guarantee / warranty!

1. In the rst step, the splash guard (1) must be transferred

to the designated location (2).

2. Only in the next step, the lter cover can be remounted.

You nd all necessary drill holes for the hinges and cover

lockings on opposite sides of the drum lter. For some

models, only one cover locking can be mounted after the

conversion due to their design.

!During installation, make sure that moving parts

of the lter can not be blocked by cables!

1 2

FILTER TECHNOLOGY MADE IN GERMANY

2.3.1. Connections gravity driven setup

*Make sure that the drain reaches a much lower level.The slope will prevent blockages.

Connections gravity driven setup for biochamber lters Connections gravity driven setup – lters without a biochamber

waste water outlet*waste water outlet*

Connections pump

(dry position)

connections for the pump

(immersed)

returns to pond/pool or

external biochamber

inlets

2.3. Installation: gravity driven setup &

water level

The lter must be installed on even and solid ground.

After positioning the lter, both axes (longitudinal and

transverse) must be aligned by using a spirit level.

Make sure that none of the tubes puts mechanical

load on the case of the lter.

Make sure that the

lter, arranged in the

gravity driven setup,

is positioned in the

right level within the

water-level.

You can nd a sticker

marking the right level

near the connections

on the front of the

lter.

gravity driven setup

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2.4. Installation pumped version

The lter must be installed on even and solid ground.

After positioning the lter, both axes (longitudinal and

transverse) must be aligned by using a spirit level.

Make sure that none of the attached tubes puts

mechanical load on the case of the lter.

IMPORTANT NOTE FORTHE PUMP DRIVEN SETUP

In a pump driven setup the amount of inlet

connections must be reduced.

Cover all unused inlet connections with caps.

2.4.1. Connections

pump driven setup

Reux connection:

In the pump driven setup it is

recommended to use anT-pipe/

branch pipe (open to the top)

at the reux connections to

ventilate the run-back line.

pump driven setup

*Make sure that the drain reaches a much lower level.The slope will prevent blockages.

Connections pump driven setup for biochamber lters Connections pump driven setup for lters without a biochamber

waste water outlet *waste water outlet *

close these connections with caps

returns to pond / pool

returns to pond/pool

(only use the top ones)

close the bottom connections with caps

inlets

2.4.3. Important notes for the pump

driven setup

1.To prevent the loss of water in the event of malfunction,

remove the premounted sheet metal parts and store them.

2. We recommend powering the pumps using an external

system.The Inazuma Control WebCSA

V2 provides this

function. In case of a malfunction or an error, the Control

WebCSA

V2 shuts the pumps down automatically.

In the pump driven setup the oat switch must be

installed in the prechaber of the lter.

Pumped version

remove closed sheet metal parts

2.4.2. Pumped version: Removal of the

overow sheets

FILTER TECHNOLOGY MADE IN GERMANY

1. Mains Plug

2. Gear motor

3. High pressure pump

4. UVC

5. UVC

6. Power-Switch P4 (optional)

7. Power-Switch P3 (optional)

8. Power-Switch P2 (optional)

9. Power-Switch P1

10. Cable entry for W-LAN

antenna (optional)

11. Cover switch

12. Solenoid valve for gutter ush

13. Float switch 2 (2 oaters)

14. Float switch 1 (1 oater)

15. Temperature sensor (optional)

16. Solenoid valve for water level

regulator (optional)

1 7. water level sensor (optional)

2.5.1. Settings / conguration

The control is delivered without conguration. Before

commissioning, the control must be congured using

an app (available for Android and iOS). Please read the

operating instructions for the control WebCSA V2.

The rinsing process will start automatically depending on

the pollution level of the drum.

When the drum is soiled to a certain level, the oat switch

activates the rinsing process.

The drum lter control is equipped with a malfunction

detector. When a malfunction is detected, the control

reports a malfunction by sending out a beeping sound.

ATTENTION

You have to pay attention to the water level if

you have a pond without an automatic water

rell system. If the water sinks below the level

of the bottom oat switch, the lter will turn off

automatically, or else a continuous irrigation

would occur.

Inazuma offers an automatic pond level regulation

(item no. IK5001)

The drum lter control system should only be

opened by qualied personnel!

There is a danger of electric shock and risk of

injury, as the circuit board is live.

2.5. Installation Control WebCSA

V2 /

Initial commissioning of the lter

2.5.2. Connections

2.5.3. WebCSAV2 App

Before commissioning the lter, the system must be lled

with water and the cover must be closed.

• Control is splash proof (IP65)

• Protect from direct solar radiation!

• Do not drill any holes into the case, otherwise the

warranty will be lost.

A detailed operating manual for the WebCSA

control, the app and the optional accessories for

the control (power switch, temperature sensor,

pond level regulation) can be downloaded from

our homepage www.inazuma-online.com.

The WebCSA

V2 app can be downloaded in the

google play store and apple app store.

!Always disconnect the power plug before

connecting / disconnecting components or

opening the control unit!

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2.6. Mounting of the two oat switches

The WebCSA

V2 control is supplied with two oat switches..

Mounting float switch 1

in the right area of the prechamber under the solenoid valve

2.6.1. Mounting oat switch 1 (gravity & pumped)

Float switch 2 (2 oaters) is responsible for ushing and

dry running protection.

Float switch 1 (1 oater) detects the water level in the

prechamber.

FILTER TECHNOLOGY MADE IN GERMANY

Position of the oat switch and its mounting

In the pump driven setup, the oat switch is already

installed in the waste water section in front of the drum.

The mounting is completely pre-assembled.Therefore,

there is no need to adjust its position.

Upper oat switch:

Responsible for the activation of the emergency shutdown

and protection of non-stop rinsing.

During normal operation of the drum lter it should be

always above the water level. If the upper oat switch gets

pushed upwards by water, the drum lter shuts down and

a fault signal occurs.

In pump mode, we recommend connecting the pond pump

to the Power Switch Outlet No. 1 of the control WebCSA

V2.

In this case, your pond pump (connected to the Power

Switch) will then be switched off in the event of a fault and

the pond will not be emptied.

Bottom oat switch:

Activates the rinsing-process. At the end of every rinsing-

cycle the top ring is supposed to oat towards the bottom

end.

2.6.3. Mounting oat switch 2 (pumped)

Waste water section in front of the drum

Upper oat switch:

Activates the rinsing-process. At the end of every rinsing-

cycle the top ring is supposed to oat towards the top end.

Bottom oat switch:

Activates the emergency shutdown in the event of non-

stop rinsing to prevent a drop of the water level in the

pond/pool.The bottom ring is always supposed to be

under water.

If it falls to the lower stop, the drum lter switches off,

because there is too little water in the pond.

The exact position of the oat switch must be

adjusted individually (slot holes in the mounting).

The height depends on the power of the pump.

Biokompakt-Models:

Pure water area outside the drum

2.6.2. Mounting oat switch 2 (gravity)

Filters without biochamber:

Mount float switch here.

Pure water area outside the drum

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