Imaje Jaime 1000 S4 Plus Manual de usuario

Jaime 1000 S4 Plus
PRINTER MANUAL
A13540
IMAJE SA. reserves the right to alter the specifications and the design of this product at any time without giving prior notice.
Reproduction, in whole or in part, is not allowed.
IMAJE SA. Siège social : 9, rue Gaspard Monge B.P. 110 - 26501 BOURG-LES-VALENCE Cedex - France
Téléphone : 04 75 75 56 00 - Télécopie : 04 75 82 98 10
Edition Anglaise

Co n t e n t s
A13540 Version E
Generalities
Utilization
Routine maintenance
Technical specifications
Foreword. Revision. Contents
Input/Output connection and
Accessories
Troubleshooting
Glossary
Introduction to printers in the
Jaime 1000 Plus range
Consumables
5
8
4
2
3
1
6
7
9
10

FOREWORD
Read all these instructions
• FIRE :
CAUTION :
Consult the safety data sheet for the ink to determine whether your printer uses
INFLAMMABLE inks and additives.
If this is the case:
– Place a foam, CO2 or powder extinguisher close to the printer (maximum 10 metres).
– The printer must be kept in a well aired place away from sources of heat, flames or
sparks.
– Never leave ink, additive or cleaning solution cans or cloths soaked in ink near the
printer.
– Never smoke near the printer. Display a notice with "NO SMOKING,
INFLAMMABLE INK" close to the printer.
– Make sure to keep the printer very clean, as a dry ink deposit is highly inflammable.
– The ink, additive and cleaning solution cans must be closed and stored in a well
aired room.
• ELECTRICAL CONNECTION :
– The connection to the single phase electricity supply network must use a standard
3 pin plug with earth ; this plug must be easy to access.
– The earth connection must comply with applicable regulations.
• HEALTH :
– It is strictly forbidden to wear contact lenses when handling consumable products.
– It is recommended that ink-resistant gloves and safety goggles should be worm
during filling and cleaning operations.
Disconnect the printer from the mains power supply before any intervention.
IMAJE cannot be in any way held responsible should the above-mentioned rules not be
respected, and in general for the non-respect of elementary safety rules concerning the
utilization of these machines.
All modifications without written authorization from Imaje are prohibited and
their possible consequences are the responsability of the person who performed
them.
The same applies for any use of the printer which does not comply with the
printer’s specifications.
A13540 Version E Page 1-1

REVISION
Update of the Jaime 1000 S4 Plus "Printer Manual"
• The revision index A corresponds to the initial edition of this manual.
• The revision index changes with every modifications.
The modified pages are mentioned in the following table. This one indicates all
updating since the first edition.
Date
of edition Document revision
index JAIME 1000
Software index Modified
pages
January 1994
January 1995
April 1996
February 1998
A0
B
C
E
D4
D5.0 - A1.0
D6 - A2
D7-A3
Initial edition
All
All
All
This document was written by Christian MILLET.
Page 1-2 A13540 Version E

CONTENTS
1 FOREWORD. REVISION. CONTENTS 6 pages
2 GENERALITIES 5 pages
1 Installation
2 Ink jet printing 2-2
2.1 Dot-matrix characters 2-2
2.2 Deflected continuous ink jet 2-3
3 Preparing the printer 2-4
4 Editing a message 2-4
5 Editing symbols 2-4
6 Production 2-5
3 INTRODUCTION TO PRINTERS IN THE
Jaime 1000 Plus RANGE 18 pages
1 The Console 3-2
2 The Operator Interface 3-3
Keyboard 3-3
Display 3-3
Indicators 3-4
3 Printing head 3-5
4 Ink circuit 3-6
4.1 Diagram (1 head) 3-6
4.2 Diagram (2 heads) 3-7
4.3 Location of components 3-8
5 Appearance of electronic boards 3-11
6 Servicing suitcase 3-12
7 Information specific to S4Plus Hi-P65 3-13
7.1 Generalities 3-13
7.2 Diagram (1 head) 3-14
7.3 Diagram (2 heads) 3-15
7.4 Location of components 3-16
A13540 Version E Page 1-3

CONTENTS
4 UTILIZATION 52 pages
1 Description of the S4 Plus screen 4-4
2 How ro reach the desired function or command 4-5
3 Appearance of the keyboard 4-6
4 Using the keys 4-6
5 General appearance of the menus 4-8
6 Detailed description of each function or command 4-9
7 PRODUCTION menu 4-10
7.1 Printer 4-10
7.2 Message 4-12
7.3 Status / Printhead 4-16
7.4 Maintenance 4-17
8 The MESSAGE EDITING menu 4-19
8.1 Message 4-19
8.2 Font 4-22
8.3 Variables 4-24
8.4 Parameters 4-26
9 Printer preparation menu 4-32
9.1 Initialization 4-32
9.2 Parameters 4-35
9.3 Options 4-36
9.4 Access codes 4-37
10. Symbol Edit menu (option) 4-39
10.1 Symbol 4-39
10.2 Size 4-41
10.3 General rule for creating one or more symbols in a font 4-41
10.4 Drawing a symbol 4-42
11 Special "Barcode" 4-46
11.1 Using the "barcode" dialog box keys 4-47
11.2 General rule for composing a barcode 4-48
11.3 Details of each barcode 4-49
Page 1-4 A13540 Version E

CONTENTS
5 ROUTINE MAINTENANCE 9 pages
1 Routine maintenance table 5-2
2 Routine maintenance procedures 5-3
2.1 Cleaning the heads 5-3
2.2 Rinsing the umbilical/head assembly 5-5
2.3 Restarting after rinsing the umbilical / head assembly 5-6
2.4 Complete rinsing of the printer 5-6
2.5 Restarting after complete rinsing 5-9
2.6 Replacing the pressurisation air filter for Hi-P65 5-9
6 TROUBLESHOOTING 21 pages
1 Introduction 6-2
2 Preliminary checks 6-2
3 General printer operating parameters check 6-4
4 Diagnostics help 6-5
4.1 Introduction 6-5
4.2 Diagnostics example 6-5
4.3 At printer start-up 6-6
4.4 At jet start-up 6-8
4.5 During printing 6-9
5 Adjustments 6-11
5.1 Break-off point adjustment 6-11
5.2 Jet in the gutter adjustment 6-13
5.3 Pressure motor speed adjustment 6-17
5.4 Four jets head adjustment 6-18
6 Spare Parts Sheets 6-19
6-1 Main fuse 6-19
A13540 Version E Page 1-5

CONTENTS
7 CONSUMABLES 6 pages
1 Consumables 7-2
1.1 Définition 7-2
1.2 Sales units 7-2
1.3 Labelling 7-3
2 Consumables and the application 7-4
3 Consumables and the Printer 7-4
3.1 Specification of ink use 7-4
3.2 Consumption 7-4
4 Consumables and safety 7-5
5 Consumables, the guarantee and public liability 7-6
8 TECHNICALSPECIFICATIONS 9 pages
9 INPUT / OUTPUT CONNECTION
AND ACCESSORIES 11 pages
1 Access to the "Industrial Interface" card 9-2
2 The inputs 9-6
2.1 The object detection cell 9-6
2.2 Inhibition of the object detector 9-6
2.3 Tachometricgenerator 9-6
2.4 Data Transmission Inputs by the parallel interface 9-6
2.5 Values of absolute functional limits 9-7
3 The outputs 9-8
3.1 "General alarm" output 9-8
3.2 "Jet Alarm" output 9-8
3.3 Electrical characteristics of alarm outputs 9-8
3.4 Start printing signal output 9-9
4 Timing diagrams 9-10
4.1 DTOP and VALIMP 9-10
4.2 DTOP, message printing and BUSY 9-10
5 Accessories 9-11
10 GLOSSARY 4 pages
Page 1-6 A13540 Version E

GENERALITIES
(5 pages)
Contents
1 Installation 2-2
2 Ink jet printing 2-2
2.1 Dot-matrix characters 2-2
2.2 Deflected continuous ink jet 2-3
3 Preparing the printer 2-4
4 Editing a message 2-4
5 Editing symbols 2-4
6 Production 2-5
A13540 Version E Page 2-1

1 Installation
The printer must be installed in a ventilated room.
If necessary, connect the vapour outlet located underneath the control unit of S4 Plus
Hi-P65 printers to an external evacuation outlet.
2 Ink jet printing
Ink jet printing enables contact-free marking or dating of items.
The principle used by IMAJE printers is the "deflected continuous jet" with dot-matrix type
characters.
2.1 Dot-matrix characters
Each symbol (letter, digit, punctuation mark, etc.) is contained within a rectangular area
known as the "matrix", divided into columns known as "trames" and defined by height and
width
Example : 7 x 6 matrix - 16 x 12 matrix
The first digit is the number of dots per trame and the second digit is the number of trames
per matrix.
234561
time between trames
full trame empty trame
7 x 6 matrix
121
16 x 12 matrix
Generalities
Page 2-2 A13540 Version E
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