Illinois Tool Works IJ4000 Manual de usuario

Operations

Manual

1 Missouri Research Park Drive • St. Charles, MO 63304 • Service Line 1-800-526-2531

IJ4000 Impulse Jet System

5765-018

Revision J

IJ4000 Impulse Jet

Ink Jet System

Operations Manual

5765-018

The information contained in this manual

is correct and accurate at the time of its

publication. ITW reserves the right to

change or alter any information or

technical specifications at any time and

without notice.

The IJ4000 Impulse Jet System, including all components unless otherwise specified, carries a limited warranty.

The inks and conditioners used with the IJ4000 Impulse Jet System carry a limited warranty.

For all warranty terms and conditions, contact Diagraph an ITW Company for a complete copy of the Limited Warranty

Statement.

Warranty:

IJ4000 System

Section 1: Safety and Ink Usage ..........................................................................................................................................................................6

Section 2: Quick Start ...........................................................................................................................................................................................7

Step 1: Assemble Bracketry to Conveyor ...................................................................................................................................................8

Step 2: Assemble Print Head onto Bracketry .............................................................................................................................................9

Step 3: Adjust Print Head to Substrate .....................................................................................................................................................11

Step 4: Install SMART-IDS ......................................................................................................................................................................12

Step 5: Install IJ4000-HMI Controller ......................................................................................................................................................15

Step 6: Electrical Cable Connections ........................................................................................................................................................16

Step 7: Install Tubing ................................................................................................................................................................................18

Step 8: Prime Ink Lines ............................................................................................................................................................................19

Step 9: Priming the Print Head and Testing Print Quality ........................................................................................................................21

Step 10: Mount Photosensor and Encoder ................................................................................................................................................24

Step 11: Configure the Print Head via the Controller ...............................................................................................................................25

Step 12: Create a Message ........................................................................................................................................................................27

Step 13: Print a Message ...........................................................................................................................................................................28

Section 3: Maintenance and Shutdowns ...........................................................................................................................................................29

System Maintenance .................................................................................................................................................................................29

Print Head Maintenance ............................................................................................................................................................................29

ACS - Automatic Cleaning System ..........................................................................................................................................................31

SMART-IDS Maintenance .......................................................................................................................................................................33

Section 4: Troubleshooting ................................................................................................................................................................................35

Print Quality ..............................................................................................................................................................................................35

IJ4000 Impulse Jet System Trouble-Shooting ..........................................................................................................................................38

Detailed Guide to Determine Proper Ink Flow Issue Resolution .............................................................................................................42

Appendix A: System Specifications ...................................................................................................................................................................48

System .......................................................................................................................................................................................................48

SMART-IDS ............................................................................................................................................................................................49

IJ4000-HMI Controller .............................................................................................................................................................................50

384E Print Head ........................................................................................................................................................................................51

768E Print Head ........................................................................................................................................................................................52

System Interconnect Diagram ...................................................................................................................................................................53

Customer System Connections .................................................................................................................................................................54

Appendix B: Theory of Operation ....................................................................................................................................................................55

Functional Description ..............................................................................................................................................................................55

Impulse Jet 384E and 768E Print Heads ...................................................................................................................................................55

Print Head Daisy Chain ............................................................................................................................................................................56

Print Trigger Photosensor .........................................................................................................................................................................56

Encoder .....................................................................................................................................................................................................56

SMART-IDS (Ink Delivery System) ........................................................................................................................................................57

SMART-IDS Ink and Vacuum Control PCB ...........................................................................................................................................64

Appendix C: Updating the HMI & SMART-IDS via USB or Ethernet ........................................................................................................71

Appendix D: InkJet Demo Software for Windows ..........................................................................................................................................71

Appendix E: Software Interface ........................................................................................................................................................................71

Appendix F: Part Numbers ................................................................................................................................................................................72

Bracketry ...................................................................................................................................................................................................73

Fittings and Tubing ...................................................................................................................................................................................74

IJ4000-HMI ..............................................................................................................................................................................................74

IJ4000 SMART-IDS .................................................................................................................................................................................75

Cables ........................................................................................................................................................................................................76

Print Head Replacement Parts ..................................................................................................................................................................76

Consumables .............................................................................................................................................................................................77

Service Parts and Optional Equipment .....................................................................................................................................................78

IJ4000 Impulse Jet Section 1: Safety and Ink Usage

5765-018 Operations Manual Rev J Page 6

Section 1: Safety and Ink Usage

Following is a list of safety symbols and their meanings, which are found throughout this manual. Pay attention to these symbols where they

appear in the manual.

Wear safety goggles when performing the procedure described!

Caution or Warning! Denotes possible personal injury and/or damage to the equipment.

Caution or Warning! Denotes possible personal injury and/or equipment damage due to electrical hazard.

NOTE: (Will be followed by a brief comment or explanation.)

CAUTION: The SMART-IDS (Ink Delivery System) contains hazardous voltage (115/230VAC). Disconnect from mains power before:

• Performing preventive maintenance.

• Performing any repairs to the unit.

• Servicing the equipment in any manner.

ESD protection should be worn when servicing internal printed circuit boards.

After service to the equipment is completed, replace all protective devices such as grounding cables and covers before operating the equipment.

It is extremely important to:

• Clean up all spills with the appropriate conditioner immediately and dispose of all waste according to local and state regulations.

• Wear safety glasses and protective clothing, including gloves, when handling all inks and conditioners.

• Store inks and conditioners under the recommended conditions found on the SDS (Safety Data Sheet).

Service is to be performed by trained or ITW personnel only.

IJ4000 Impulse Jet Section 2: Quick Start

5765-018 Operations Manual Rev J Page 7

Section 2: Quick Start

The figure at right illustrates a typical installation with a controller and a print head. (Cables and ink lines are not shown.)

System Components:

• Bracketry Kit (Item 1)

• Print Head (Item 2)

•S

MART-IDS (Item 3)

• IJ4000-HMI Controller (Item 4)

• Power Cord (not shown)

• Serial Cable (not shown)

• Tubing (not shown)

• Software (not shown)

(Ink is not included.)

NOTE: See limitations in “Tubing Limitations -

Vertical” on page 13.

TYPICAL INSTALLATION

IJ4000 Impulse Jet Section 2: Quick Start

5765-018 Operations Manual Rev J Page 8

Step 1: Assemble Bracketry to Conveyor

NOTE: Mount bracketry as square and as level as possible.

PRINT HEAD

CONVEYOR MOUNT

(5765-246 for 384E Print Head)

(5765-253 for 768E Print Head)

HMI CONTROLLER /

SMART-IDS MOUNT

(5765-250) OPTIONAL T-STAND

(5765-249)

IJ4000 Impulse Jet Section 2: Quick Start

5765-018 Operations Manual Rev J Page 9

Step 2: Assemble Print Head onto Bracketry

ROLLER / RETRACTING

BRACKET MOUNT FOR

384E PRINT HEAD

(5765-246)

SINGLE-POLE FLOOR

MOUNT

(5760-355)

RETRACTING

BRACKET CAN BE

MOUNTED ON EITHER

SIDE OF PRINT HEAD

ROLLER / RETRACTING

BRACKET MOUNT FOR

768E PRINT HEAD

(5765-253)

IJ4000 Impulse Jet Section 2: Quick Start

5765-018 Operations Manual Rev J Page 10

Print Head Mounting Limitations

Print Head Tilt

Maximum Print Head Tilt:

• Clockwise Tilt: 5°

• Counterclockwise Tilt: 5°

NOTE: Tilt angles are given when looking at

the rear of the print head. Front to rear tilt

should be less than + 1.5°, as indicated by the

digital level LED readout on the top rear of the

print head.

768E PRINT HEAD

27,2mm [1.07in] TO LOWEST ORIFICE

101,6mm [4in] SOLID

CHARACTER HEIGHT

50,8mm [2in] SOLID

CHARACTER HEIGHT

ABC

22,9mm [0.90in] TO LOWEST ORIFICE

384E PRINT HEAD

± 5° MAX

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