IEF Werner Module 68 Manual de usuario

Original version EN | Translation of the original instructions

IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de

Operating instructions

Product name:

Module 68

Product-ID:

1040579

Module 68

Operating instructions 3 - 38

IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de

Erstellt von: Frank Reichelt | MAN_EN_1040579_Module 68_R2f.doc

Use

■The operating instructions must be available near by the component at all times.

■The operating instructions are an integral part of the component / device.

■Always use the complete original (or the original translation) of these operating instructions.

Supplier & Manufacturer

IEF-Werner GmbH

Wendelhofstraße 6

DE-78120 Furtwangen

Phone: +49 7723-925-0

Fax: +49 7723-925-100

www.ief-werner.de

info@ief-werner.de

Service

Find your IEF service station on our website:

■http://www.ief-werner.de

Legal information

All rights, including translation, reserved. No part of the work must be reproduced in any manner

(print, copy, microfilm or other method) without the written consent of IEF-Werner GmbH or

processed, reproduced or distributed using electronic systems.

Changes reserved.

Module 68

4 - 38 Operating instructions

IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de

Erstellt von: Frank Reichelt | MAN_EN_1040579_Module 68_R2f.doc

Change History

Document Code Date Modification

MAN_EN_1040579_Module 68_R2a.doc 06.02.2010 Document updated regarding the

new machinery directive (MRL

2006/42/EC)

MAN_EN_1040579_Module 68_R2b.doc 04.10.2011 Indication of tightening torque of 7.5

Nm at the clamp ring (see chapter

5.4, 26)

MAN_EN_1040579_Module 68_R2c.doc 20.03.2013 Change article no. of toothed belt 25

AT5 in chapter 7.1, 30 & 7.2, 32

MAN_EN_1040579_Module 68_R2d.doc 28.06.2016 Article no. corrected (see table

drawing item 120 in 7.2, 32) and

document generally updated

MAN_EN_1040579_Module 68_R2e.doc 29.11.2016 Inductive sensor with fixing screws

taken out of the parts list chapter

7.3, 34 and graphic Figure 18and

inserted in parts list 7.1, 30 & 7.2,

32and graphic Figure 15

Figure 16

New layout

MAN_EN_1040579_Module 68_R2f.doc 14.05.2019 Standards updated in declaration of

incorporation.

Trademarks and trade names are used without any warranty of their free usability. Texts and

examples were created with great care. Nevertheless, errors cannot be excluded. IEF-Werner GmbH

does not assume legal responsibility nor any liability for missing or incorrect statements and their

consequences.

IEF-Werner GmbH reserves the right to modify or improve the software or hardware or parts of it,

as well as the supplied documentation or parts of it, without previous notice.

IEF-Werner GmbH expressly reserves all rights for replication and photomechanical reproduction,

including in extracts.

We are always grateful for suggestions for improvements and information about errors.

Module 68

Operating instructions 5 - 38

IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de

Erstellt von: Frank Reichelt | MAN_EN_1040579_Module 68_R2f.doc

Table of Contents

1Declaration of incorporation.................................................................................... 7

2Safety........................................................................................................................... 9

2.1 Definition of Warning Notes................................................................................................. 9

2.2 General Warning Notes....................................................................................................... 10

2.2.1 Special Hazard Warnings .............................................................................................. 11

3Intended Use ............................................................................................................ 13

3.1 Reasonably foreseeable misuse ........................................................................................ 13

4Assembly Instructions............................................................................................. 15

4.1 Installation Position.............................................................................................................. 15

4.2 Overview of motor installation variants ........................................................................... 15

4.3 Attachment............................................................................................................................ 16

4.4 Installation of actuators ...................................................................................................... 17

4.5 Wiring ..................................................................................................................................... 18

4.5.1 Motors............................................................................................................................... 18

4.5.2 Initiators............................................................................................................................ 18

4.5.3 Technical Data of Initiators ........................................................................................... 19

4.5.4 Limit Switch...................................................................................................................... 20

4.5.5 Technical Data................................................................................................................. 21

4.5.6 Tightening Torques for Screw Connections................................................................ 21

4.5.7 Technical Data of the Linear Module 68..................................................................... 21

4.5.8 Cable routing ................................................................................................................... 22

4.5.9 Type plate......................................................................................................................... 23

4.5.10 Technical Data when using a Planetary Gear............................................................ 24

5Maintenance and Repair........................................................................................ 25

5.1 Lubrication of guide carriage ............................................................................................. 25

5.2 Tooth belt tension ................................................................................................................ 25

5.3 Belt tension gear toothed belt ........................................................................................... 25

5.4 Drive unit................................................................................................................................ 26

6Troubleshooting ....................................................................................................... 27

7Parts lists and drawings ......................................................................................... 30

7.1 Module 68, TG1000018, Installation variant 1 ................................................................ 30

7.2 Module 68, TG1000018, installation variants 2 and 3 ................................................... 32

7.3 Carriage Module 68, Part no. 526820............................................................................... 34

Module 68

6 - 38 Operating instructions

IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de

Erstellt von: Frank Reichelt | MAN_EN_1040579_Module 68_R2f.doc

7.4 Module 68 gearbox, TG 1000032 ...................................................................................... 36

7.5 Clamping block complete, Part No. 525796 .................................................................... 38

7.6 Clamping block complete, Part No. 525181 .................................................................... 38

Module 68

Operating instructions 7 - 38

IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de

Erstellt von: Frank Reichelt | MAN_EN_1040579_Module 68_R2f.doc

1Declaration of incorporation

EC declaration of incorporation in the sense of the EC directive 2006/42/EC (machinery), Annex II B

The manufacturer:

IEF-Werner GmbH

Wendelhofstraße 6

78120 Furtwangen – Germany

hereby declares that the following products (the incomplete machine/component):

Designation IEF-Werner parts group number

Module 68 TG1000018

where possible based on the scope of delivery, correspond to the following basic requirements of

the directive on Machinery (2006/42/EC):

Annex I, item: 1.1.2; 1.1.3; 1.1.5; 1.3.2; 1.3.4; 1.5.1; 1.7.3; 1.7.4;

The incomplete machine also corresponds to the following further directives:

■Directive 2014/30/EU of the council, dated 15 December 2004, for harmonisation of the legal

provisions of the member states on electromagnetic compatibility.

■Directive 2014/35/EU of the council, dated 12 December 2006, for harmonisation of the

legislation of the member states regarding electrical equipment for use within specified voltage

thresholds.

The technical documents were generated according to Annex VII part B and may be electronically

submitted to the national authorities upon justified request.

List of some applied harmonised standards:

■EN ISO 12100-1,-2 / EN ISO 13857 / EN ISO 13850 / EN 60201-1

Commissioning of the incomplete machine (component/device) delivered by us is not permitted

until it has been determined that the overall system into which the component is installed meets

the basic safety and health protection requirements according to Annex I of the above EC directive

2006/42/EC.

Name and address of the documentation officer: IEF-Werner GmbH

Furtwangen, May 2019 Stefan Deck (Manager)

Module 68

Operating instructions 9 - 38

IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de

Erstellt von: Frank Reichelt | MAN_EN_1040579_Module 68_R2f.doc

2Safety

2.1 Definition of Warning Notes

DANGER

Indicates danger.

Non-observance of the safety provisions causes death.

WARNING

Indicates potential danger.

Non-observance of the safety provisions may cause death or severe injury.

CAUTION

Indicates potential danger.

Non-observance of the safety provisions may cause injury.

NOTICE

Indicates potential danger.

Non-observance of the safety provisions may cause property damage.

Module 68

10 - 38 Operating instructions

IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de

Erstellt von: Frank Reichelt | MAN_EN_1040579_Module 68_R2f.doc

2.2 General Warning Notes

The Module 68 must only be commissioned by specialists who have received safety-technical

instructions and are able to assess potential dangers.

Furthermore, all chapters of these operating instructions must have been read and understood

completely.

DANGER

Warning of dangerous electrical voltage.

The system must be powered down for all assembly, disassembly or repair work.

Non-observance of the safety provisions may cause death.

WARNING

Linear modules must only be operated with their protective device/s.

Linear modules always have to be operated in connection with suitable safety devices

(e.g., safety cell, protective room, protective housing, light curtain).

CAUTION

Warning of hot surface.

During operation, the heated drive, in particular of stepper motors may cause skin burns

when touched. Install a protective device, if possible! Do not touch the marked areas or

wait for an adequate cooling time.

CAUTION

Do not remove plugs or clamps when live.

Motor connectors or clamps must not be inserted or disconnected when live.

Risk of burning of the contacts and risk of flying sparks.

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