March 2019 Translation of the original instructions
MAN_EN_1039740_profiLINE140_R3d.docx profiLINE 140 Page 3 of 48
Table of Contents
1Safety ...............................................................................................................................................5
1.1 Definition or warning notes .....................................................................................................5
1.2 General warning notes ...........................................................................................................5
1.3 Special hazard warnings ........................................................................................................6
2Intended use....................................................................................................................................7
2.1 Reasonably foreseeable misuse ............................................................................................7
3Assembly instructions ...................................................................................................................8
3.1 Installation position .................................................................................................................8
3.2 Motor installation ....................................................................................................................8
3.2.1 Axial motor installation...............................................................................................8
3.2.1.1 Pluggable coupling .....................................................................................9
3.2.2 Motor installation via offset gearbox flange .............................................................10
3.2.2.1 Overview of reduction ratios.....................................................................11
3.3 Transverse installation..........................................................................................................12
3.3.1 Mounting of basic body on carriage.........................................................................12
3.3.2 Mounting of carriage on carriage.............................................................................12
3.4 Attachment............................................................................................................................13
3.4.1 Installation of actuators............................................................................................14
3.4.2 Pinning .....................................................................................................................15
3.5 Wiring....................................................................................................................................16
3.5.1 Motors ......................................................................................................................16
3.5.2 Initiators ...................................................................................................................16
3.5.2.1 Technical data of initiators........................................................................16
3.5.2.2 Installation of initiators..............................................................................18
3.5.2.3 External installation of the initiators..........................................................19
3.5.2.4 Integrated installation of the initiators.......................................................20
3.5.3 Cable routing ...........................................................................................................21
3.6 Technical data ......................................................................................................................22
3.6.1 Tightening torques for screw connection.................................................................22
3.6.2 Standard strokes profiLINE140 ...............................................................................22
3.6.3 Type label ................................................................................................................22
3.6.4 Technical data of the linear module profiLINE 140 .................................................23
4Maintenance ..................................................................................................................................24
4.1 Guide rail system..................................................................................................................24
4.2 Ball screw spindle.................................................................................................................25
4.3 Sealing lip system.................................................................................................................25
5Troubleshooting............................................................................................................................26
6Parts lists and drawings ..............................................................................................................28
6.1Basic unit profiLINE 140 (TG 1000303) ...............................................................................28
