IDEAL MSC-13K-B Manual de usuario

Nov. 2021

Mobile Column Lift Set

MSC-13K-B

Capacity 13,200lbs / Each Column

Installation - Operation – Service Manual

Nov. 2021

MSC-13K

INDEX

CHAPTER 0. PREFACE----------------------------------------------------------------------------PAGE 2

CHAPTER 1. GENERAL----------------------------------------------------------------------------PAGE 3

CHAPTER 2. SET-UP / INSTALLATION -------------------------------------------------------PAGE 7

CHAPTER 3. CHARGING BATTERIES---------------------------------------------------------PAGE 9

CHAPTER 4. OPERATION INFORMATION --------------------------------------------------PAGE 10

CHAPTER 5. LIFTING OPERATION INSTRUCTIONS-------------------------------------PAGE 20

CHAPTER 6. STORE THE MOBILE COLUMN LIFT ---------------------------------------PAGE 24

CHAPTER 7. MAINTENANCE -------------------------------------------------------------------PAGE 25

CHAPTER 8. TROUBLE SHOOTING ------------------------------------------------------PAGE 26

CHAPTER 9. ELECTRO-OPTICAL ENCODER ALIGNMENT----------------------------PAGE 28

CHAPTER 10.SOFTWARE MENU LIST -------------------------------------------------------PAGE 29

CHAPTER 11.HAND-CONTROLLER (Optional)----------------------------------------------PAGE 30

CHAPTER 12.BATTERY CHARGER INFORMATON ---------------------------------------PAGE 32

CHAPTER 13.BATTERY REQUIREMENT INFORMATION--------------------------------PAGE 33

CHAPTER 14.EXPLODED VIEWS & PARTS LISTS-----------------------------------------PAGE 34

CHAPTER 15.LIMITED WARRANTY-------------------------------------------------------------PAGE 46

PREFACE

Prior to the operation of your lift make sure that you have read the

instructions thoroughly. These instructions are found in this

manual. Please note that your warranty can be voided if you do

not read the manual and understand its content.

If you have any questions, concerning operation, safety or

application of your lift, please contact your distributor.

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1. GENERAL

1.1 SPECIFICATIONS

OEM Item # / Model # 167215B / MSC-13K-B

Capacity 13,200 lbs. / Each Column

Pressure Relief Valve 2,030 psi Sealed Ex-Works

Pump motor 3HP ( DC24V, Max 110Amper ) / Each Column

Battery charger power

supply Input: 100-140 , 60Hz, single phase

Output: 24VDC, Max 15Amper

Operational Voltage 24 VDC

Lifting Height 67.1"

Column L / W / H 45.7” / 44.1” / 88.6” (Max Ht. 155.5”)

Fork Adjustable Range 6.3” - 22”

Fork length 14”

Lifting / Lowering Time 75 sec/ 60 sec at load of 13,200 lbs. / each column

Noise Level Max. 70 dB(A)

Set-up Indoors

Unit Weight 1,200 lbs. per Column

Maximum Distance

between Columns 32.8'

Min. Concrete Surface

Strength 3000 Psi

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1.2 DIMENSIONS ( mm / inch)

Fig.1 Mobile Column Lift Dimensions

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1.3 DESCRIPTION OF THE LIFTING SYSTEM

The mobile column lift is a movable electrically driven hydraulic column lift used for

lifting heavy vehicles. It is used in set of four columns. But at least two lifting columns

are required to work at same time for lifting a vehicle.

The main components of the mobile column lift are shown below: (see figure 2):

1) Height sensor / encoder

2) Safety lock mechanism

3) Control case

4) Motor pump

5) Pallet jack

6) Battery (Not Included)

7) Front roller

8) Battery case

9) Forklift pocket

10) Lifting fork

11) Carriage

12) Hydraulic cylinder

Fig.2 column components

Each lifting column has a lifting capacity of 13,200 lbs. Consequently, four columns

have a total lifting capacity of 52,800 lbs.

Each column has its batteries to drive the motor pump (hydraulic power unit).

The control system on the lifting columns ensures that the columns are raised or

lowered synchronically. Each lifting column is equipped with a position sensor, which

transmits the height readings to the control system. The control system controls and

protects the lifting system during lifting or lowering as follows:

- At a difference in distance passed in height between the lifting columns of over 3/4"

(20mm) and less than 2" (50mm), an extra adjustment valve in the hydraulic system

opens and remains open until the difference has been cancelled out. The adjustment

happens in the lift, which has passed the largest distance.

- At a difference in distance passed in height of over 2" (50mm), lifting or lowering is

interrupted in the quickest lifting column. It will stop to until the difference has been

cancelled out.

In addition, the control system has been designed so that:

- Each lifting column can be operated separately

- Any pair of axles can be handled individually

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1.4 STRUCTURE OF THE MOBILE COLUMN LIFT

• Hydraulic Power Unit

The hydraulic system consists of an electrically driven pump, flow control valves,

control valves and an oil reservoir.

• Column and Lifting Cylinder

The column and lifting cylinder form the major part of the portable column lift. In

the U-section of the column there are a guide block and rollers. The rollers enable

the guide block to move along the full length of the column. The hydraulic lifting

cylinder provides the lifting capacity.

• Control Box

The control box has all the functions controlling the use of the lifting column. The

control box components and functions have been specified in GENERAL USE

sections.

• Pallet Jack Mechanism

The two-wheel pallet jack mechanism serves to move the lifting column. The two

wheels protect the lifting column from being turned over at the back when it is moved.

The pallet jack mechanism lifts the column off the floor so that the column can be

easily moved.

• Mechanical Safety Lock

If the hydraulic pressure fails while a vehicle is on the lifting system or is lifted or

lowered, a mechanical safety lock ensures that it cannot drop.

The characteristic clicking of the safety lock when rising indicates that it is activated.

During lowering the pawl is retracted by a solenoid magnet.

• Adjustable Forks

The adjustable forks are designed for different vehicles with different wheels. The forks

can be adjusted manually to accommodate a wide range of tire sizes. The mechanical

lock-pins prevent the forks from moving sideways under load.

Nov. 2021

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2. SET-UP / INSTALLATION

Remark: Only move the lifting column with the forklift. Only raise the lifting column at

the correct points. Damage to lifting column and /or injury to persons may

occur if the lifting column is not moved in the correct manner.

2.1 UNPACKING AND HANDLING THE LIFTING COLUMN

STEP 1. Handling of Lifting Columns

1. Remove the cover from the crate or, when using a stand, remove the straps.

2. Carefully insert forklift forks into the forklift pockets. The pockets are bolted to the

column before leaving factory. (Figure 3).

Fig. 3 Forklift Pocket on Column

Fig. 3-1

3. Lift the column then move it to the working position.

STEP 2. Fill the Tank

1. Take off the forklift pockets from the mobile column lift (better).

2. Remove the cover from the hydraulic unit. Remove the plug from the fill opening

and fill the tank with hydraulic oil: AW32, 46 or other good grade Non-detergent

hydraulic oil SAE-10, filleted at 4 micron max, about 15L (3.3 Gal) .(Fig. 3-1)

3. Install the breather cap on the fill opening.

4. Install the cover back on the hydraulic unit.

5. Check for oil leakage.

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STEP 3. Battery Installation

1. Remove Battery Covers (Fig. 4)

2. Seat and fasten the batteries on the column base, secure to base using provided

metal straps.

3. Connect the power cables to batteries. ( Fig. 4)

Fig. 4 Battery Installation

NOTE: Ensure to correctly connect terminals: Red/Pos. = (+), Black/Neg. = (-)

4. Install the battery covers back on lift.

STEP 4. Cable Reel Installation

1. Take out the cable reels from the carton.

2. Insert the holding frame into the base on the upper cover (Figs. 4-1a & b)

Fig4-1a Fig.4-1b Fig.4-1c

3. Pull up and pull down the upper and down lock button, the reel can turn aside.

(Fig. 4-1c)

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MSC-13K

4. Fix the reel on the base by the screw. (Fig 4-1d)

Fig.4-1d Fig.4-1e

5. Put the cable plug into the socket. (Fig 4-1e)

6. Repeat the above steps for the other three columns

3. CHARGING BATTERIES

After one day’s operation or the battery indicator [22] shows the voltage is low, it is

suggested to charge the batteries. Different batteries need different charging time.

Please refer to the manual of the battery.

a) Move the columns near the AC power supply ports on the wall.

b) Connect the charger to the AC power supply. (Fig. 10)

c) Turn the power switch to the right position (CHARGE) on each column.

d) While charging, the red CHARGING indicator will be lighted. After the batteries

are fully charged (about 10 hours), the green FINISH indicator will be on and red

indicator will go off.

Battery Charger Socket Switch ChargerIndicator

Fig. 10

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MSC-13K

4. OPERATION INFORMATION

4.1 CONTROL PANEL FEATURES

The Main Control Panel controls the main power. All other functions of the lifting system are

controlled from the Control Panels on the columns. The functions of the switches, buttons on the

control system are described below.

Main Control Panel - #1 Column

Sub

Control

Panels

#2, #3 & #4 Columns

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