ICS 695GC/F4 Manual de usuario

695GC/F4

SERVICE MANUAL

695GC/F4 SERVICE MANUAL TABLE OF CONTENTS

SERVICE MANUAL USE 3

1 TOOLS 4

2 SAW SPECIFICATIONS 5

3 SERIAL NUMBER LOCATION 6

4 SPARE PARTS DIAGRAM (TORQUE SPECIFICATIONS AND LOCTITE® APPLICATION) 7

5 AIR INTAKE 19

6 SPARK PLUG 20

7 SIDE COVER & TENSIONER 22

8 CLUTCH & RIM SPROCKET 24

9 STARTER SYSTEM 30

10 CARBURETOR REMOVAL 35

11 MUFFLER/W BAR STUD 39

12 MUFFLER/W BAR STUD 40

13 IGNITION MODULE 41

14 STOP SWITCH 42

15 WATER HOSE 44

16 CYLINDER & PISTON 45

17 BOTTOM GUARD/FRONT HANDLE 51

18 REAR HANDLE 53

19 FUEL TANK & COMPONENTS 57

20 CRANKCASE 63

21 CARBURETOR TUNING 77

22 IDLE SPEED ADJUSTMENT 80

23 TROUBLESHOOTING DIAGRAMS 81

24 TROUBLESHOOTING: FUEL SYSTEM 83

25 TROUBLESHOOTING: CRANKCASE LEAKS 87

APPENDIX

1. SPARK PLUG REFERENCE GUIDE 89

SECTION SECTION TITLE PAGE NUMBER

695GC/F4 SERVICE MANUAL

SERVICE MANUAL USE

Service Manual Use

This manual contains all the technical information necessary for carrying out repairs on the

695GC/F4 saw. For safe, efficient work, it is of prime importance that the values indicated be

adhered to. Routine periodic maintenance is covered in the operator’s manual included with

each saw.

General Service Rules

• Always use the right tools for the job, otherwise components may be damaged.

• Use a plastic dead blow mallet to separate parts attached solidly to each other.

• Mark mating parts as a reassembly reference.

• Keep component parts together as a group. Assemble screws and nuts into appropriate

subgroups.

• When reassembling, clean all parts carefully, lubricate moving parts and replace all oil

seals, o-rings, gaskets, washers and self-locking nuts.

• For best results, use only original ICS®replacement parts.

General Recommendations

• Some procedures in this manual require the use of special tools. These are noted in the

service manual.

• Detailed carburetor maintenance and overhaul information is available in Walbro’s

Diaphragm Carburetor Service Manual. Walbro can be contacted at http:\\www.walbro.com

or by calling 1.989.872.2131.

695GC/F4 SERVICE MANUAL 1. TOOLS

Key # Part No. Description

171541 Pressure Gauge Bulb

271543 Cylinder Assembly Clamps & Piston Stop

371565 Electronic Tachometer

473425 Fuel Tank Pressure Cap

5546191 Workshop Key Torx T27

6546192 Test Spark Plug

7546193 Air Gap Gauge

8546194 Flywheel Puller

9547277 Piston Stop

10 546196 Wrist Pin Punch

11 546197 Cylinder Seal, Exhaust

12 546198 Cylinder Seal, Inlet Port

13 546289 Puller, Sealing Ring

14 546291 Assembly Punch

15 546292 Universal Puller

16 546293 Grip Plate

17 546294 Bearing Puller

18 546295 Bearing Press

19 546307 Screwdriver, Idle

20 546659 Clutch Tool

not shown 70249 14T Bar Nose Sprocket Repair Kit (for 695GC)

not shown 530046 FORCE4™ Bar Nose Sprocket Repair Kit (for 695F4)

not shown 505882 2-Stroke Oil, 25:1 Mix, 5.2 oz. (158 ml) (6-pack)

not shown 505883 2-Stroke Oil, 25:1 Mix, 5.2 oz. (158 ml) (24-pack)

1716

14 15

1110

9876

19 20

695GC/F4 SERVICE MANUAL

2. SPECIFICATIONS

Specifications

Engine Type 2-stroke, Air Cooled

Displacement 5.7 cu-in (94 cc)

Horsepower 6.4 hp (4.8 kW) @ 9000 rpm

Torque 50.4 in-lbs (5.7 Nm) @ 7,200 rpm

Engine Speed 9,300 +/- 150 rpm (max)

2,700 +/- 100 rpm (idle)

Piston ring gap (Maximum) .04 in/1.0mm

Weight 21 lbs (9.5 kg) powerhead only

Dimensions 18 in (46 cm) length

14 in (36 cm) height

12 in (30 cm) width

Carburetor Walbro RWJ-5A

Air Filtration Water resistant polyester

Starter Dust and water resistant

Ignition Special water resistant electronic ignition

Spark plug type NGK BPMR7A or Champion RCJ6Y

Electrode gap 0.020 in (0.5 mm)

Clutch Centrifugal, three shoe, three spring

Fuel Mix Ratio 25:1 (4%) gasoline-to-oil

Fuel Capacity 0.26 gallon (1 liter)

Water Supply Minimum 20 psi (1.5 bar)

Noise Level 112 dB(A) at 3 ft (1 m)

Vibration Level 3.9 m/s2 (front handle)

4.1 m/s2 (rear handle)

695GC/F4 SERVICE MANUAL 3. SERIAL NUMBER LOCATION

3. This section shows the single location of the serial number.

695GC/F4 SERVICE MANUAL

4. SPARE PARTS DIAGRAM

KEY DESCRIPTION TORQUE LOCTITE®

PART NUMBER

Nm in‑lbs. 242

1STARTER COVER ASSEMBLY 544013

2STARTER PULLEY KIT 544127

3SCREW x543974

4 RECOIL SPRING 544021

5 STARTER CORD 544023

6 STARTER HANDLE 544024

7 SCREW 7 - 9 60 - 78 544012

8STARTER COVER SHIELD 544026

4. This section covers spare parts.

STARTER ASSEMBLY

695GC/F4 SERVICE MANUAL

KEY DESCRIPTION TORQUE LOCTITE®

PART NUMBER

Nm in‑lbs. 242

1STOP SWITCH SCREW x544030

2STOP SWITCH 544031

3STOP SWITCH CABLE 544032

4 SPARK PLUG CAP 544033

5 SPARK PLUG 544034

6 PROTECTIVE SLEEVE 544035

7 IGNITION MODULE 544036

8IGNITION MODULE SCREW 10 - 12 89 - 105 x544038

9 FLYWHEEL 544053

10 STARTER PAWL KIT (INCL. TWO OF EACH ITEM) 544125

11 FLYWHEEL WASHER 544058

12 FLYWHEEL NUT 25 - 30 216 - 264 544059

4. SPARE PARTS DIAGRAM

FLYWHEEL & IGNITION ASSEMBLY

695GC/F4 SERVICE MANUAL

4. SPARE PARTS DIAGRAM

KEY DESCRIPTION TORQUE LOCTITE®

PART NUMBER

Nm in‑lbs. 242

1 RETAINING RING 543905

2 SPLIT RETAINER 543906

3 SPACER 543907

4 695F4 FORCE4™ SPROCKET 525496

4 695GC RIM SPROCKET 70949

5 CLUTCH CUP 543909

6 NEEDLE BEARING 543910

7 BAR BRACKET SCREW x543911

8 CRANK CASE BOLT x543912

9 WALLWALKER®544130

10 WALLWALKER® SCREW 543920

11 WATER PIPE 543915

12 WATER PIPE SCREW x546548

13 BAR BRACKETS 543916

14 CLUTCH ASSEMBLY 547856

15 CLUTCH SPRING 543928

16 SHIELD 544137

CLUTCH ASSEMBLY & WALLWALKER®

695GC/F4 SERVICE MANUAL

KEY DESCRIPTION TORQUE LOCTITE®

PART NUMBER

Nm in‑lbs. 242

1SIDE COVER ASSEMBLY 543899

2SIDE COVER NUT 27 - 34 240 - 300 543900

3SIDE COVER NUT CIRCLIP 543901

4 TENSIONER COVER PLATE SCREW 543902

5 SCREW, SIDE COVER CAP x543903

6 TENSIONER 543904

4. SPARE PARTS DIAGRAM

SIDE COVER & TENSIONER ASSEMBLY

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