IBC Water SAST0922 Manual

SAST0922 Page 1

WATER SOFTENER

SEMI AUTOMATIC

TWINTANK

INSTALLATION&OPERATING

INSTRUCTIONS

Model : SAST0922

Serial No: ………………………..

Telephone:(07)3219 2233 Facsimile:(07)3219 2266

Email: sales@ibcwater.com.au Website: www.ibcwater.com.au

FILTRATION &WATERTREATMENTPRODUCTS

forcommercial, industrial andresidential application

Manufacturerand Supplierof

SAST0922 Page 2

1.Watertobe tested shouldbe taken fromatap afterthe watersoftener

2.Measure10mlof waterintoplasticbottlesupplied (approximately1/3full)

3.Add one Yes/Notablettosamplewater,replacecap and shakeuntil tablet

hascompletelydissolved.

(NOTE:do nothandleYes/Notabletwithfingers)

4.The finalcolourtobe obtained forsoft waterisgreen.(Note:The shade of

green mayvary.)If the colourturnsred,the waterisabove20 mg/lhardness,

thereforeanotherregeneration isrecommended.

5.Rinseplasticbottleaftereachtest hasbeen completed.

6.When used asabove,the tabletschange the colourfromgreen tored ata

hardness of approximately20ppmbased on asamplevolumeof 10mls.

Otherhardness testkitsareavailableformoreaccuratetestingeg.

Hardness Tablets

Directions: Takea50mlsampleofwaterinascrewcapped bottle.Add one (1)

tablettosample,shakeorcrushtodisintegrate.Repeatuntil lasttrace

ofreddishtinge disappears.The finalcolourisusuallyblue butwith

somewateragreyishcoloured end point isobtained.

Using 50mlsample-

Hardness ppm=(numberof tabletsx40)-20

LR(BW)Tablets

Directions: Takea100mlsampleofwaterinascrewcapped bottle.Add one (1)

tablettosample,shakeorcrushtodisintegrate.Repeatuntil lasttrace

ofreddishtinge disappears.The finalcolourisusuallyblue butwith

somewateragreyishcoloured end point isobtained.

Using 100mlsample-

Hardness ppm=(numbertabletsx2)–1

Contact IBCWaterif furtherdetailsarerequired.

HARDNESS TEST

SAST0922 Page 3

Toascertain DAYS between regeneration periodsthe following dataorestimationsare

required.

(Let Nbe the numberof days tobe calculated)

.1. ðWaterHardness inmg/l call ðH

.2. ðWaterSoftenerHardness RemovalCapacity

fromTable1ingrams call ðC

.3. ðDailyWaterUsage inlitres

call ðD

Forhouseholdsituationsallow250 litresperperson perday.

CALCULATION

N = 1000 xC

DxH

Select nearest lowerwholenumber

If necessaryconsult yourdealerorIBCWaterTreatment foradviceon setting up the

softener.

EXAMPLE

Householdusefor2peopleon 220 mg/lhardwaterusing

ModelSAST0922 at 1050 gramscapacity.

N = 1000 x1540

500 x220

= 14 days

WATERSOFTENERCALCULATIONS

MODELSAST0922

SAST0922 Page 4

LOCATION&INSTALLATION

1. The softenerrequiresan inletwaterpressurebetween 140kPa(20psi)and 690kPa

(100psi).

2.The softenershouldserviceall waterlinesinthe houseexcept the toilet and outside taps.

The softenershouldbe positioned on alevelflatsurfaceclosetoadrainoranyother

properlytrapped wasteoutlet.

The brass adaptorssupplied aresuitablefor20mm (3/4")femalefittingsand the softener

shouldbe connected tothe supplywithrawwatertothe inletconnectorand softened

waterlinestothe outlet asindicated on the valve.

3.When facing the front of the controlthe inlet istothe right and the outlet istothe left.

4.The systempressuremust be between 140 kPaand 690 kPapsi.

5.If the systempressureisgreaterthan 690kPapsia pressurereducingvalve mustbe

installed.

6.The unit must be installed inaccordancewithlocalcodes.

7.Donot overtighten connections.

8.Drainline IDmust be at least 12mm.

9.Teflon tape shouldbe used when installing he drainfitting intothe controlvalve.

10.The drainline must be free of kinks.

11.Asafetyfloat withan aircheck isinstalled.

12.Insureall connectionsaretight.

13.Toinitiateregeneration, turnthe twist the timerknob clockwisetothe 2hourposition.

Note:DO NOTuse teflontapewhenconnectingthefittingkitstothecontrol valve.

14. Therearetwodrainlines,one fromthe brine tankand one fromthe softenervalve,these

linesmusthavean airgap ofatleast40mm ortwicethe pipe diameteratthe drain

entrance.The drainline fromthe brine tankisgravityfed and hencethe drainisrequired

tobe belowthe outlet elbowon the tank.

The drainline fromthe softenervalveisunderpressureduring regeneration butfor

correct operation amaximumof 2.4mof 15NBpipe withno risescan be connected.

Amanual Bypass shouldbeinstalled.

SAST0922 Page 5

TYPICAL INSTALLATIONDIAGRAM

ENSURETHEINSTALLATIONCONFORMSWITHALL LOCALPLUMBING CODES

Awaterconditionershouldbe installed on alevelfloororsurfaceascloseaspossibletoafloor

drain, laundrytub, orproperlytrapped plumbing outlet. Typicalinstallationsof conditionersand

filtersareshowninFigureBbelow:

FigureB: TYPICALWATERSOFTENERand FILTERINSTALLATION

WHENDISCHARGEDAT END OF DRAIN, LINEIS

AT: DRAINLINERECOMMENDATIONS

1. FloorLevel a.Useanylengthof1/2”pipe orlarger.

2. ControlLevel a.For30’ orless ofdrainline, use1/2”pipe or

larger.

b.For30’ ormoreofdrainline, use3/4”pipe or

larger.

Neverconnect the drainline intoadrain, sewerline ordraintray

without an airgap. Airgap shouldbe located indrainline, above

liquidlevelinbrine tank.

BRINETANK DRAIN

It isrecommended that the brine tankhavean overflowdrainline. Inthe absenceof asafety

brine valveorinthe event of anymalfunction of system, the brine tankwill be prevented from

overfilling. Useaminimumof a1/2”IDtubing.

DONOTCONNECTTHISDRAINLINETOTHECONDITIONERCONTROLDRAINLINE.

CAUTION:

SAST0922 Page 6

PLACINGTHESOFTENERINSERVICE

1. Turnthe timerknob full clockwisefrom “off” to “off” ie.Atimeof2hoursand open the

inletvalveslightly.Slowlyfill the resintank.Airand waterwill be expelled outthe drain

line.

2. Open the inletvalvefully,the brine tankshouldfill tothe properpresetleveland then the

float will closeoff.

3. Againturnthe knob back clockwisetooff (ie.2-hours.position).Watershouldbe drawn

fromthe brine tankand pass outthe drain.Allowtoflowatthe drainuntil anycolour,

objectionabletasteand odoursareabsentand then returntoanti-clockwisetooff

position.

4. The unitisnowoperational.Open the outletvalveand ensurethe bypass valveis

closed.Run the nearestcoldwatertap foraleast15 minutestoensurethe resinbed is

flushed.

BRINETANK

1. Placeatleast25kgofacoarserefined grade ofsalt(WaterSoftenerSalt)inthe brine

tankand alwaysmaintain drysalt abovethe waterlevel.

The tankcan holdup to50kgof coarsesalt.

2. Periodicallyitwill be necessarytoallowthe saltto"run-out"and clean outthe brine tank

of accumulated silt and insolublematerial.

REGENERATION

Always regeneratethe unitbeforethe softeneriscompletelyexhausted.Shouldcomplete

exhaustion occur,twoorpossiblythree regenerations,eachspaced four(4)hoursapart, will be

needed torestorethe resin.Toregeneratethe softener,turnthe timerknob clockwiseafull turn

ie.off tooff (do notexertundue pressure)and release.The unitwill then automatically

regenerateand returntoservice.

SAST0922 Page 7

During regeneration raw(hard)waterisbypassed toservicesoitisadvisabletoregeneratethe

unit when waterisnot needed.

SAST0922 Page 8

Water Conditioning ControlSystem

Installation, Operating and MaintenanceManual

541-030 VALVE

SAST0922 Page 9

The servicecycleposition directsuntreated waterto

flowdownthrough the resinbed inthe mineraltank

and up through the risertube. The wateris

conditioned when passing through the resin.

The slowrinsecycleposition directsaslowflowof

waterdownthrough the risertube and up through the

resinbed todrain. Thisslowflowofwaterpushesthe

brine solution through the resinbed.

Inbrine draw, concentrated salt brine isdrawnfrom

the brine tankand directed toflowdownthrough the

risertube and up through the resinbed tothe drain.

Brine isdrawnuntil the aircheck inthe brine tank

closes.

NOTE: THISCONTROL VALVE FUNCTIONSWITH

APRESSURISEDBRINELINE. THEUSE OF A

SAFETYFLOATINCONJUNCTIONWITHTHE

AIRCHECK ISREQUIRED

CycleFlow Diagrams

SAST0922 Page 10

Parts List

Item P/N Description Qty

1. 15-88 Screw, Backcap 4

2. 541-207 Backcap, 3Cycle 1

3. 541-206 Seal, Backcap 1

4. 541-239 ReturnSpring, Check Disc 1

5. 541-246 Check Disc 1

6. 541-325 Gasket, Injector 1

7. 428- Injector(SpecifySize) 1

8. 541-221 CoverPlate, Injector 1

9. 15-89 Screw, InjectorMount 3

10. 413-13 FilterScreen, Injector 1

11. 541-254 Spring Clip 1

12. 186-111-N O-ring, Brine Fitting 1

13. 541-250-1 Brine Fitting 1

14. 19-19 C-Clip, BackwashFlowAdjuster 1

15. 541-243 RinseFlowAdjusterw/o-rings 1

16.529-244 Gasket, Cross OverPort 1

17.541-244 BodyStemAssembly 1

18. 185-024-1 O-ring (Small), Seat Insert 1

19 541-204 SealInsert 1

20. 185-028-12 O-ring (Large), Seat Insert 1

21. 541-256 MainDiaphragm 1

22. 19-3 C-Clip, MainDiaphragm 1

23. 516-221 ReturnSpring, MainDiaphragm 1

24. 541-291-11 1 Hr. TimerAssembly 1

25. 15-87 Screw, TimerMount 4

26. 19-90 Screw, AdapterRing 2

27A. 185-231-1 O-ring, StructuralTank 1

27B. 186-105 O-ring, Park Tank 1

28. 541-232 AdapterRing 1

29A. 185-211-1 O-ring, 13/16"RiserAdapter 1

29B. 185-214-1 O-ring, 1.050"RiserAdapter 1

30A. 541-205 13/16"RiserAdapter 1

30B. 541-218 1.050"RiserAdapter 1

31. 185-029-1 O-ring (Outside), RiserAdapter 1

32. 541-257-1 ValveBody&Seal 1

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