I-MO Öko 2000 Manual de usuario

IMO GmbH Gässlesweg 6 D-75334 Strauben ardt Tel.: 070 82 491 80 Fax: 604 36 www.imo-ag.com info@imo-ag.com

GmbH

Öko 2000

User Guide

Öko 2000

IMO GmbH Gässlesweg 6 D-75334 Strauben ardt Tel.: 070 82 491 80 Fax: 604 36 www.imo-ag.com info@imo-ag.com

GmbH

Contents page

1. Safety instructions 4

2. Schedule of connection 5

2.1 Schedule of connection of effluent hose 6

3. Starting up 7

3.1 Connecting up the circuit board washing machine 7

3.2 Installation of the filter unit 7

3.3 Removing the air from the deioniser cartridge 7

3.4 Cleaining agent dosage 8

3.5 Operating control front panel 9

3.6 Cleaning 10

1. Preparation 10

2. Cleaning 10

3. Removing the washed load 10

4. Operating summary 11

4.1 Main menue 11

4.2 Start program 11

4.3 Program new / alter 12

4.4 Program delete 14

4.5 Setup 14

4.5.1 Date / time setting 14

4.5.2 Change languare 14

4.5.3 Monitor Sprayarm on/off 15

4.5.4 Detergent 15

4.5.4.1 List of detergent setting / alter 15

4.5.4.2 Assign detergents to dosing pump 16

4.5.4.3 Suck detergent 16

4.5.4.4 Alter pumpfactor 16

4.5.5 Alter code 16

4.6 Network settings 17

5. Program flow 18

5.1 Step of cleaning 18

5.2 Step of rinsing 19

5.3 Step of drying 20

5.4 End of program 20

5.5 Example of program 21

5.6 Indications and manifestations 22

5.6.1 oaming 22

5.6.2 Exchange of filter unit 22

5.6.3 Exchange of the air filter 22

5.6.4 Cleaning of the dirt trap 22

5.6.5 Cleaning of the screen insert 22

5.6.6 Exchange of the sprayarms 22

5.6.7 Exchange of the dosing hoses 23

5.6.8 Version with white dosing head 23

5.6.9 Version with black dosing head and transparent lid 24

IMO GmbH Gässlesweg 6 D-75334 Strauben ardt Tel.: 070 82 491 80 Fax: 604 36 www.imo-ag.com info@imo-ag.com

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Continuation Contents page

6. Interfaces / network connection 25

7. Error messages 26

8. Function of the connector plugs 30

9. Technical informations 31

Dear Customer,

we are glad because of your interest in our products.

Thank you for the confidence you have shown us.

Please attend technical safety instructions on this page, before startup

of your new cleaning machine for circuit boards Öko 2000.

Now we wish you success at cleaning of your products.

If you have questions, you can get in contact with us anytime.

IMO GmbH

IMO GmbH Gässlesweg 6 D-75334 Strauben ardt Tel.: 070 82 491 80 Fax: 604 36 www.imo-ag.com info@imo-ag.com

GmbH

1. Safety Instructions

The washing machine ÖKO 2000 must only be connected to a supply protected

by a fuse rated not more than 16A! Please see for the power supply voltage

at the type label on the machine.

The installation of the machine should be arranged from employees, who are familiar

with installation of such or similar machines. Our technicians will like to help you.

Please only use cleanser, which you have bought at our company.

Our cleansers are coordinated especially at the cleaning requirements of that

cleaning machine for circuit boards. If you anyway should want to use an other cleanser,

please obtain an O.K. from our technicians. If you use external cleanser and you didn’t

get O.K. from us, you will loose guarantee for your machine, because such cleanser

can destroy the machine.

Please make sure, if your laundry is suitable for such cleaning processes. We assume no

liability for damages because of process, material and temperature compability on cleaned

circuit boards and components.

You can’t clean glas-tube fuses! Those components please fit after cleaning process.

Please regulary check the boarder of the bottom metal filter for traces of rust. These may

be caused by pieces of iron and may lead to contact corrosion on the stainless steel.

If you do not dry after cleaning process, you have got to start every day after work a separat

drying process. So your can avoid damages of corrosion (rust) at the drying turbine.

The opened door to charge only with max. 25 kg (with extended grate and laundry)

Don’t use as work disk or seating. Don’t stand on it, there is danger of tilting!

To avoid water damage, the cleaning machine can be put into operation only in connection

with the external solenoid valve.

IMO GmbH Gässlesweg 6 D-75334 Strauben ard t Tel.: 070 82 491 80 Fax: 604 36 www.imo-ag.com info@imo-ag.co m

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2.Schedule of connection Öko 2000

NE water deionizer with conductivity measurement

Back side

ÖKO2000

Filter candle

Filter housing

Waste water

Hose end in no

case lower than

the level

alternatively

detergent container

Observe local wastewater discharge

regulations

Network

Wastewater hose

Mount the filter cartridge at the height

of the upper edge of the machine.

Air filter

Dosing unit

Connections

Water inlet

live - with

230V 50Hz when filling

Water desalination unit

Fresh water

inlet

Solenoid valve directly on

permanently installed water

connection / Observe

installation direction

T-piece brass

E.C. Measuring cell LM-LED

1804.0000.39

IMO GmbH Gässlesweg 6 D-75334 Strauben ardt Tel.: 070 82 491 80 Fax: 604 36 www.imo-ag.com info@imo-ag.com

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End of waste water hose

min. 300 mm

End of waste water hose

Alternative

min. 300 mm

2.1 Schedule of connection of effluent hose

or to avoid an uncontrolled drain of water out of the cleaning system, the open, and thereby

aerated end of waste water hose has to be mounted after the waste water filter at least

30 cm above the installation surface of the ÖKO 2000.

If the hose ends lower, it may be possible that because of the vacuum lifting effect, the

water drains out of the machine.

IMO GmbH Gässlesweg 6 D-75334 Strauben ardt Tel.: 070 82 491 80 Fax: 604 36 www.imo-ag.com info@imo-ag.com

3. Starting up

3.1 Connecting up the circuit board washing machine

The circuit board washing machine ÖKO2000 must be set up in a horizontal position.

Water supply: Connect up according to the connection diagram page 5.

The water pressure should be at least 2 bar and not more

than 8 bar.

The machine must not be connected to a no-pressure

water heater.

Drain: Connect up according to the connection diagram page 5.

The local waste water regulations have to be observed!

Elect. connection: The washing machine must only be connected to a

220V - 230V AC supply though a correctly installed mains socket.

3.2 Installation of the filter unit

The supplied filter unit has to be mounted on the wall at or above the top of the machine

(see connection diagram).

3.3 Removing the air from the deioniser cartridge

Please notice, that by starting up of a new deioniser cartridge the air inside removes by itself.

This can cause error messages, which you have to disregard.

The program interrupts and is to start again. This procedure is to retry till the cleaning progam

runs through (normal case 5-10 times).

or a faster deaeration a temporary operation with reverse flow direction is possible.

Therefore, the connections „inlet“ and „outlet“ have to be changed.

After some filling operations of the system, the connections have to be mounted at the

right positions again.

The remaining air can be removed at the vent valve in the cover.

GmbH

ormal operation

fresh water to Öko 2000

3.4 Cleaning agent dosage

Liquid components

Powder:

IMO GmbH Gässlesweg 6 D-75334 Strauben ardt Tel.: 070 82 491 80 Fax: 604 36 www.imo-ag.com info@imo-ag.com

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Liquid components are dosed automatically during cleaning via the built-in dosing pumps,

as programmed, automatically during the cleaning process.

(Activator AT can also be added manually to the washroom before the cleaning process).

Dispense powdered cleaning agent, as shown, onto the inside of the open front flap before

starting the cleaning process, or when prompted by the equipment.

3.5 Operating Controll Front Panel

IMO GmbH Gässlesweg 6 D-75334 Strauben ardt Tel.: 070 82 491 80 Fax: 604 36 www.imo-ag.com info@imo-ag.com

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Following washing programs are setted ex work, but can be altered if required:

Program 1:

Cleaner: Component A+ and Mix 3

Program 2:

or cleaning pcb-boards with only colophony flux and drying afterwards.

Cleaner: Mix 3, ca. 40gr

Program 3:

Cleaner: Mix 3

Program 4:

Only drying

Pointer upward / increase value

Confirm / continue

Pointer downward / decrease value

Back / interruptionOn / off switch

3.5.1 Removing the upper support grid

For large items to be washed, the upper support grate with spray arm can simply be removed.

Then the entire interior height is available for cleaning.

To remove the upper support grate, pull it out as far as it will go, then lift slightly and

upwards at an angle. It is inserted in the opposite direction.

The water supply to the upper spray arm is automatically closed by a ball

valve during removal. This means that the complete spraying capacity is available at

the lower spray arm.

For cleaning printed circuit boards in general, also suitable for removing

of "no clean" flux residues.

With subsequent drying.

For cleaning lightly soiled objects, e.g. degreasing

and dust removal with subsequent drying.

3.6 Cleaning

IMO GmbH Gässlesweg 6 D-75334 Strauben ardt Tel.: 070 82 491 80 Fax: 604 36 www.imo-ag.com info@imo-ag.com

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- Open the front door

- Dosage of the cleaning agent (see item 3.4)

- Place the frames carrying the circuit boards into the washing space

1. Preparation

- Close the front door

- Switch on ÖKO 2000

- Select “start program” and confirm

- Use pointer up / pointer down to select the required program

- Confirm the required program with “ENTER”

- Machine begins to run; the program sections are indicate on the display

- inish message after the end of the cleaning program

2.Cleaning

- Switch off the machine

- Open the front door

- Remove the wash frames with the circuit boards from the wash space

Warning: washed load is hot!

- Close the front door

3.Removing the washed load

Please note:

The machine works only when the front door is closed properly. To open the front

door immediately interrupts the program sequence. This is indicated by flashing on

display. During the heating-up phase the display shows the elapsed time of

cleaning or rinsing as follows: ‘--’ . After the temperature has reached its debit, the

programed time starts. The elapsed time is shown on the display.

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