Hypertherm MAX200 Hoja de instrucciones

HYPERTHERM, HT and LongLife are trademarks of Hypertherm, Inc. and may be

registered in the United States and/or other countries

MAX200

Plasma Arc Cutting System

Product Configuration Manual

PM-345

(P/N 803450)

Revision 0 December, 1998

HYPERTHERM, Inc.

P.O. Box 5010

Hanover, New Hampshire 03755-5010

Tel.: (603) 643-3441

Fax: (603) 643-5352

http://www.hypertherm.com

email:[email protected]

Hypertherm Offices Worldwide

Hypertherm, Inc.

Etna Road, P.O. Box 5010

Hanover, NH 03755 USA

Tel.: (603) 643-3441 (Main Office)

Fax: (603) 643-5352 (All Departments)

Tel.: (800) 643-9878 (Technical Service)

Tel.: (800) 737-2978 (Customer Service)

Hypertherm Plasmatechnik GmbH

Technologiepark Hanau

Rodenbacher Chaussee 6

D–63457 Hanau-Wolfgang, Germany

Tel.: 49 6181 58 2100

Fax: 49 6181 58 2134

European Technical Support Organization (ETSO)

Technologiepark Hanau

Rodenbacher Chaussee 6

D–63457 Hanau-Wolfgang, Germany

Tel.: 49 6181 58 2100

Fax: 49 6181 58 2134

Hypertherm Singapore Pte Ltd

No. 19 Kaki Bukit Road 2

K.B. Warehouse Complex

Singapore 417847, Republic of Singapore

Tel.: 65 841 2489

Fax: 65 841 2490

Hypertherm U.K.

9 Berkeley Court •Manor Park

Runcorn, Cheshire, England WA7 1TQ

Tel.: 44 1928 579 074

Fax: 44 1928 579 604

Hypertherm France

10, Allée de I’lsara

F-95000 Cergy-Pontoise, France

Tel.: 33 1 34 24 03 05

Fax: 33 1 34 25 09 64

Hypertherm Italy

Via Stilicone 18

20154 Milan, Italy

Tel.: 39 2 34 53 22 11

Fax: 39 2 34 53 20 18

MAX200 Product Configuration Manual 1-1

SPECIFICATIONS

Section 1

SPECIFICATIONS

PRODUCT SPECIFICATIONS

MAX200 Power Supplies

The MAX200 is a constant current, secondary converter chopper power supply providing

continuously variable amperage from 40 amps to 200 amps. It conforms to the following

specifications:

Maximum OCV (U0)......................................280 VDC

Output Current (I2)........................................40-200 amps

Output Voltage (U2) ......................................150 VDC

Duty Cycle Rating (X)...................................100% up to 30kW

Input Power (Input Voltage (U1) x Input Current (I1):

073002*........................................................240/480 VAC, 3Ø, 60 Hz, 90/45 amps

073020**

073003*........................................................600 VAC, 3Ø, 60Hz, 36 amps

073021**

073004*........................................................208 VAC, 3Ø, 60Hz, 104 amps

073022**

073005*........................................................220/380/415 VAC, 3Ø, 50 Hz, 98/57/52

073023** amps

073026*........................................................200 VAC, 3Ø, 50 Hz, 108 amps

073024**

073200*........................................................400 VAC - CE, 3Ø, 50 Hz, 56 amps

073213**

073036*........................................................500 VAC, 3Ø, 50 Hz, 43 amps

073039**

* MAX200 Power Supply - comes without THC Configuration

** MAX200 Power Supply for use with the machine torch - comes with THC Configuration

MAX200 Product Configuration Manual

1-2

SPECIFICATIONS

Dimensions:

Width ............................................................28-1/4" (71 cm)

Height...........................................................35-1/2" (90 cm) w/o casters; 40-3/4" (104 cm) -CE

43" (109 cm) w/casters; 48-1/4" (122 cm) -CE

Depth............................................................41-1/4" (104 cm) w/o handle

50" (127 cm) w/handle

Weight ..........................................................780 pounds (351 kg); 800 pounds (363 kg) -CE

Cooling .........................................................ForcedAir (Class F)

Torch Coolant Tank Capacity .......................2.9 gallons (11 liters)

Torch Coolant Requirements and

Coolant Safety Data .....................................SeeAppendix section of instruction manual

Gas Requirements:

Gas Type/Quality..........................................Air (compressed)/clean, dry, oil-free

Oxygen (O2)/99.5% (liquid)

Nitrogen (N2)/99.995% (liquid)

Carbon Dioxide (CO2 )/99.5% (compressed or

liquid)

Argon/Hydrogen (H35 = 35% Hydrogen/65%

Argon)

Plasma Gases..............................................Air, O2, N2, H35

Shield Gases................................................Air, CO2, N2

Plasma Gas Flow .........................................66 scfh (Air), 60 scfh (N2), 70 scfh (H35),

72 scfh (O2)

Shield Gas Flow ...........................................220 scfh (CO2), 280 scfh (Air), 290 scfh (N2)

Plasma Gas Inlet Pressure ..........................90/120 psi (6.2/8.3 bar) (flowing)

Shield Gas Inlet Pressure ............................90 psi (6.2 bar) (flowing)

Plasma Gas Pressure (Test/Run).................See

Cut Charts

in Operation section of IM87

(#800870) or IM98 (#800980)

Shield Gas Pressure ....................................70 psi (4.8 bar)

PAC200T (90°& 65°) Cutting/PAC200E (65°) Gouging/MAX200 Rev 1 (90°) Hand

Torches

Maximum cutting thickness ..........................2 inches (50 mm)

Maximum current at 100% duty cycle ..........200 amps

Plasma Gas Flow .........................................66 scfh (Air), 60 scfh (N2), 70 scfh (H35), 72 scfh

(O2)

Shield Gas Flow ...........................................220 scfh (CO2), 280 scfh (Air), 290 scfh (N2)

Water Coolant Flow Rate .............................0.8 gpm (3.0 l/min)

Weight ..........................................................3 lbs (1.4 kg - MAX200 Rev 1 90°) 2-1/2 lbs.

(1.1 kg - PAC200T/E)

MAX200 Product Configuration Manual 1-3

SPECIFICATIONS

MAX200 Machine Torch

Maximum cutting thickness ..........................2 inches (50 mm)

Maximum current at 100% duty cycle ..........200 amps

Plasma Gas Flow .........................................66 scfh (Air), 60 scfh (N2), 70 scfh (H35), 72 scfh (O2)

Shield Gas Flow ...........................................220 scfh (CO2), 280 scfh (Air), 290 scfh (N2)

Water Coolant Flow Rate .............................0.8 gpm (3.0 l/min)

Weight ..........................................................2-1/2 lbs. (1.1 kg)

Switch Remote (SR) V/C Control - Optional

Controls........................................................Start button:

Activates IHS (if on) and initializes

pilot arc. Stop button:

Deactivates main contactor in

power supply. IHS On/Off switch:

Turns IHS system on or off.

Auto Height On/Off switch:

Activates THC in power supply.

Voltage adjust pot:

Adjusts arc cutting voltage and

displays value on LEDs. Current adjust pot:

Adjusts arc cutting current and

displays value on LEDs.

Control Range ..............................................Current: 40 to 200 Amps

Voltage: 100 to 200 Volts

Control Resolution........................................Current: 20 Amps

Voltage: 5 Volts

Dimensions:

Width ............................................................11-1/2" ( 29 cm)

Height...........................................................5" (13 cm)

Depth............................................................13-1/4" (34 cm)

Weight ..........................................................6 pounds (2.7 kg)

Digital Remote (DR) V/C Control - Optional

Controls........................................................Voltage adjust pot:

Adjusts arc cutting voltage and

displays value on LEDs. Current adjust pot:

Adjusts arc cutting current and

displays value on LEDs.

Dimensions:

Width ............................................................11-1/2" (29 cm)

Height...........................................................3" (7.6 cm)

Depth............................................................13-3/8" (34 cm)

Weight ..........................................................5 pounds-5 oz. (2.4 kg)

MAX200 Product Configuration Manual

1-4

SPECIFICATIONS

Programmable Remote (PR) V/C Control - Optional

Controls........................................................None. Controlled through guidance

machinery computer.

Dimensions:

Width ............................................................11-1/2" (29 cm)

Height...........................................................3" (7.6 cm)

Depth............................................................12-1/2" (31.8 cm)

Weight ..........................................................5 pounds-5 oz. (2.4 kg)

Remote Current (RCC) Control - Optional

Dimensions and Weight:

Width ............................................................6-1/2" (16.5 cm)

Height...........................................................2-1/2" (6.2 cm)

Depth............................................................8-1/2" (21.6 cm)

Weight ..........................................................3 pounds (1.4 kg)

Initial Height Sensing - Optional

Input Power ..................................................120 VAC from power supply

Air Pressure .................................................20 psi (1.4 bar) regulated shop air input

to solenoid.

Dimensions:

Width ............................................................9" (23 cm)

Height...........................................................4-1/2" (11 cm)

Depth............................................................11-1/2" (29 cm)

Weight ..........................................................13 pounds (6 kg)

Water Muffler - Optional - (not used with the stainless steel torch)

Refer to Water Muffler Instruction Manual (P/N 802050).

MAX200 ProductConfigurationManual 2-1

Section 2

MAX200 MACHINE SYSTEM ORDER FORM

MAX200 ProductConfigurationManual2-2

Programmable

Remote V/C

CNC

Interface

(customer

supplied)

Torch

IHS

Console

Air Reg.

Second

MAX200

Power

Supply

Pump

Digital

Remote V/C Switch

Remote V/C

Remote

Current

Control

MAX200

Power

Supply

1 MAX200 Power Supply (PS)

2 Machine Torch Assembly

3 Leads Between Power Supply and Torch

4 Machine Interface Cable Between Power Supply and

CNC Interface

5 Programmable Remote Voltage & Current Control

6 Cable Between Power Supply and Programmable Remote or

Digital Remote

7 Cable Between Programmable Remote and CNC Interface

8 Digital Remote Voltage & Current Control

9 Switch Remote Voltage & Current Control

10 Cable Between Power Supply and Switch Current

11 Remote Current Control

12 Cable Between Power Supply and Current Remote

13 Inductive IHS System

14 IHS Pressure Regulator Assembly

15 Inductive IHS Lead Set

16 Water Muffler System (not used with the stainless steel torch)

17 Additional Length WM Hose

18 Cable Between Water Muffler Pump and Power Supply

19 Work Cable Between Power Supply and Work Table

20 Hold Cable Between Power Supplies

MAX200 Machine System Block Diagram

MAX200 ProductConfigurationManual 3-1

Section 3

MAX200 HAND SYSTEM ORDER FORM

MAX200 ProductConfigurationManual3-2

1 MAX200 Hand Cutting System

2 MAX200 Hand Gouging System

3 MAX200 Power Supply

4 PAC200T 90°Cutting Torch Assembly with

25 ft (7.6 m) Leads MAX200 Hand Systems and Options

5 PAC200T 65°Cutting Torch Assembly with 25 ft (7.6 m) Leads

6 PAC200E Gouging Torch Assembly with 25 ft (7.6 m) Leads

7 Extended Leads

MAX200

Power

Supply

MAX200

Power

Supply

MAX200

Power

Supply

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