Hussmann IMPACT Elite E2V Manual de usuario

JOINING

JOINING KIT

KIT

NOTE: Be sure merchandisers

have been leveled according to

the installation instructions.

Carefully unpack and inspect the

Joining Kit, making sure there is

breakage or damage.

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

Vertical Glass

Service Merchandisers

Joining Instruction

Fresh Meat, Deli and Fish Merchandiser

June, 2001

P/N 0430502

PARTS LIST

Item Quantity Description

No.

1. 3 Alignment Pin

2. 1 Gasket 1/2x 15/8x 180

3. 1 Gasket 1/2x 1/2x 120

4. 1 Silicone

5. 1 Top Gasket Pad

6. 1 Front Gasket Pad

7. 1 Rear Sill Joining Bracket

8. 4 Washer Head Machine Screws 10-24 x 1/2

9. 1 Cap Screw 5/16 -18 x 11/4

10. 2 Flat Washer 5/16

11. 1 Lock Washer 5/16

12. 1 Hex Nut 5/16 - 18

13. 4 Spacer

14. 2 Cap Screw 5/16 - 18 x 31/2

15. 4 FlatWasher 5/16

16. 2 LockWasher 5/16

17. 2 Hex Nut 5/16 - 18

18. 1 Cap Screw 5/16 - 18 x 3

19. 2 Flat Washer 5/16

20. 1 Lock Washer 5/16

21. 1 Hex Nut 5/16 - 18

22. 4 Cap Plug

23. 1 Interior Trim

24. 1 Exterior Trim

25. 1 Bottom Joint Cover

26. 1 Splashguard Joint Support

27. 4 Hex Head Sheet metal Screw #8 x 1/2

Front

Rear

Top

DO NOT remove rider

until case is in its final position.

CAUTION

Cross-Members

Screws

(each leg)

Sides

Leg

Screws

(two each end

of each

cross-member)

Shipping Rider

for 8 ft Case

1Remove items below:

Shelves if installed,

Display Pans,

Rear Pan Bracket and

Upright,

D. Rear Panel and Discharge

Grille,

E. Front Return Air Grille

from case. See Figure 1.

HUSSMANN CORPORATION •BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

Figure 1. Removing Items from Case

P/N 0430502

Removing Items from the Case:

2Apply 1 5/8in. (41 mm)

Gasket (Item – 2) to rear

foam panel of both cases as

shown. Check to be sure that

there are no gaps between

gasket and merchandiser.

NNOOTTEE::THIS IS THE ONLY GASKET

THAT IS APPLIED TO BOTH CASES.

THE FOLLOWING STEPS MUST BE

DONE TO ONE CASE ONLY.

SEE FIGURE 3, DETAIL A.

3Apply 1/2in. (13 mm) Gasket

(Item – 3) to the horizontal

recess across the bottom and

on the edge of the glass.

See Figure 3, Detail A.

•Do not stretch gasket, espe-

cially around corners.

•Do not butt gaskets; always

overlap them as shown.

•Remove paper backing after

gasket has been applied.

HUSSMANN CORPORATION •BRIDGETON, MO 63044-2483 (Printed in U.S.A.) 3

Figure 3. Applying 1 5/8in. and 1/2in. Gaskets to the Merchandiser

Figure 2. Checking Alignment Pins

Vertical Glass Service Merchandisers Joining Instruction P/N 0430502

Apply 1 5/8in. (41 mm) gasket to both cases.

Gasket

Make sure the Alignment Pins (Item – 1) in the front near the

bumpers and at top front are in place before gasketing and

sealing cases. See Figures 2 and 3.

IMPORTANT

Installing Gaskets:

Alignment Pins

DETAIL A.

Alignment Pin

HUSSMANN CORPORATION •BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

P/N 0430502

AAppppllyyiinnggSSiilliiccoonnee

4Before joining, lay a 1/2in. bead

of clear Silicone (Item – 4)

along the perimeter of the case

as shown in Figure 4.

In addition, apply silicone

around the perimeter of

the front box bracket

and over a portion of

the frame as shown in

Figure 4, Details B and

Figure 4. Applying Silicone

DETAIL C.

DETAIL B.

HUSSMANN CORPORATION •BRIDGETON, MO 63044-2483 (Printed in U.S.A.) 5

AAppppllyyiinnggTTooppaanndd

FFrroonnttGGaasskkeettPPaaddss

6Install the Top Gasket Pad,

(Item – 5) over the silicone

applied in previous step.

See Figure 5, Detail D.

7Install the Front Gasket Pad,

(Item – 6) over silicone

applied in previous step.

See Detail E.

8Apply Silicone (Item – 4)

onto the Top Gasket Pad

(Item – 5) and the Front

Gasket Pad (Item – 6).

See Details Fand G.

Top Gasket Pad

Front Gasket Pad

1/2 (13 mm) X 1/2 (13 mm)

1/2 (13 mm) X 1 5/8 in. (41 mm)

Silicone

Front

Gasket

Pad 6

Figure 5. Applying Top and Front Gasket Pads

Top

Gasket

Pad

DETAIL G.

DETAIL D.

DETAIL E.

P/N 0430502

DETAIL F.

Silicone 4

Vertical Glass Service Merchandisers Joining Instruction

HUSSMANN CORPORATION •BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

Figure 6. Leveling Merchandisers

9Move the second merchandiser

into position against the first.

Match the alignment pins

with the corresponding holes.

See Figure 6, Details H and I.

10The complete lineup must

be leveled to the highest

point of the floor. After the

first merchandiser has been

set, position the second so

the end frames touch.

A. Set a long level (4 foot or

more) on the upper front panel

of the merchandisers. Adjust

case height by rotating the

Adjustable Leg Leveler until

the merchandisers are flush

and level.

See Figure 6, Detail J.

B. Also check each joint area

to be sure that the panels of

adjoining merchandisers are

flush to each other.

Levels on Upper

Front Panel

MINIMUM

HEIGHT

MAXIMUM

HEIGHT

Adjustable

Leg Leveler

Lower

Raise

Alignment Pins

DETAIL I. DETAIL J.

Levels on Upper

Front Panel

P/N 0430502

CASE 1 CASE 2

DETAIL H.

Top

Alignment

11Follow the sequence

correctly when bolting the

cases together. See Figure

7, Detail K.

12 Fasten the fronts together

using Cap Screws (Item – 9),

Flat Washers (Item – 10),

LockWashers (Item – 11),

Hex Nut (Item – 12) and

Cap Plug (Item – 22).

See Figure 7, Sequence A.

HUSSMANN CORPORATION •BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

P/N 0430502

Vertical Glass Service Merchandisers Joining Instruction

Figure 7. Overview of Fastener Locations

19 20 19

Cap

Plug

22 A

Cap

Plug

Cap

Plug

Spacer

Top Alignment

A. B.

Note: Make sure that no more than

(2) threads are exposed when the

cases are bolted together. If this does

occur, the bolt should be shortened,

replaced with a shorter bolt or capped

off according to NSF specifications.

DETAIL K.

HUSSMANN CORPORATION •BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

13Fasten the rear of the cases

together at two locations

shown below using,

Spacer (Item –13),

Cap Screws (Item –14),

Flat Washers (Item –15),

Lock Washers (Item –16),

Hex Nut (Item –17) and

Cap Plug (Item –22).

See Figure 8, Detail L.

Figure 8. Fastening Rear of Cases Together (Sequence B)

Use caution when installing

fasteners around wiring or

refrigeration lines inside of

struts.

WARNING

DETAIL L.

P/N 0430502

RH End of Case

from Front

Electrical Wires

always here

LH End of Case

from Front

Copper Tubing inside

encasement only

on gravity models

otherwise empty

Nut

Spacer Spacer

Hex Head

Cap Screw

Lock

Washer

Flat

Washer

CASE

ONE CASE

TWO

Flat

Washer

Cap Plug

16 Lock

Washer

Top View of Joined Struts

Strut Joining Location

HUSSMANN CORPORATION •BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

P/N 0430502

15Fasten the top rear of the

cases together using

Cap Screws (Item –18),

Flat Washers (Item –19),

Lock Washers (Item –20)

Hex Nut (Item –21), and

Cap Plug (Item –22).

See Figure 9.

Figure 9. Fastening Top Fronts of Cases Together (Sequence C)

Vertical Glass Service Merchandisers Joining Instruction

CASE

ONE

CASE

TWO

Cap Plug

P/N 0430502

Mhdi

16Align the Rear Sill and

attach Joining Bracket

(Item –7) with Washer

Head Machine Screw

(Item –8). See Figure 10.

17Apply a bead of

Silicone (Item –4)

down and into the joint

from the exterior and

interior side of glass next

to the Gasket (Item –2).

See Figure 11 and

Figure 12 on next page.

HUSSMANN CORPORATION •BRIDGETON, MO 63044-2483 (Printed in U.S.A.)

Figure 10. Joining Rear Sill

Use only specified fasteners.

Longer screws will penetrate

rear sill causing damage.

CAUTION

Figure 11. Front Lighting Rail Joining Plate

Joining

Plate

Rear

Sill

Gasket

Silicone

Exterior Silicone

Interior

10-24 x 1/2

Machine Screw

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