Husmann SPB Manual
D-26892 Dörpen D-49762 Lathen D-74564 Crailsheim D-16909 Heiligengrabe
Gewerbegebiet Nord 2
Gerhard-Husmann-Str. 2-
6
Roßfelder Straße
55 Am
Sportplatz
6
Tel. 0 49 63/ 91 10-0 Tel. 0 59 33/ 93 18-0 Tel. 0 79 51 / 93 79-0 Tel. 03 39 62 / 60 01-0
Fax
0
49
63
/
91
10-50 Fax
0
59
33
/
93
18-50 Fax
0
79
51
/
93
79-29 Fax
03
39
62 /
60
01-2
Operating and Maintenance
Instructions
Machine type: SPB
Machine number:
Order number:
September 2019
CONTENT
PREFACE.............................................................................................................................................................. 1
1 EC DECLARATION OF CONFORMITY .......................................................................................... 2
2 INFORMATION CONTENT AND RIGHTS...................................................................................... 3
3 GENERAL .............................................................................................................................................. 4
3.1
MANUFACTURER
'
S INSTRUCTIONS
.............................................................................................................. 4
3.2
C
ONTACT FOR MACHINE SUPPORT
............................................................................................................. 4
3.3
T
ECHNICAL
DATA.................................................................................................................................... 4
3.3.1
Rating plate
............................................................................................................................................. 5
3.3.2
Sound pressure level
.............................................................................................................................. 6
4 SAFETY .................................................................................................................................................. 7
4.1
M
EANING OF THE
SAFETY
SIGNAL WORDS
.............................................................................................. 7
4.2
SAFETY
...................................................................................................................................................... 8
4.2.1
Basic safety instructions............................................................................................................................ 8
4.2.2
Machine-specific safety regulations........................................................................................................ 10
4.2.3
Tipping device
...................................................................................................................................... 11
4.3
R
ESPONSIBILITIES OF THE OPERATOR
...................................................................................................... 12
4.4
W
ARNING AND INFORMATION SIGNS
....................................................................................................... 13
4.5
DANGER ZONES
........................................................................................................................................ 16
4.6
RESIDUAL RISKS
....................................................................................................................................... 18
4.7
P
ERSONAL PROTECTIVE EQUIPMENT
........................................................................................................ 20
4.8
F
IRE PROTECTION
.................................................................................................................................... 20
5 SAFETY AND PROTECTIVE EQUIPMENT .................................................................................. 21
6
INTENDED USE .................................................................................................................................. 25
6.1
FORESEEABLE
MISUSE
................................................................................................................. 26
7
DIMENSIONED DRAWINGS OF PORTABLE COMPACTORS ................................................. 27
8
INSTALLATION.................................................................................................................................. 34
8.1
I
NSTALLATION
S
ITE
................................................................................................................................. 34
8.2
I
NSTALLATION ON RAMPS
,
PEDESTALS AND WORKING PATFORMS
........................................................... 35
8.3
I
NSTALLATION IN GENERALLY ACCESSIBLE AREAS
.................................................................................. 36
9
INITIAL START-UP............................................................................................................................ 37
9.1
E
LECTRICAL CONNECTION
....................................................................................................................... 40
9.2
I
NSTALLATION
......................................................................................................................................... 41
9.2.1
SERVICE................................................................................................................................................ 42
9.3
O
PTIONAL CONTROLS
.............................................................................................................................. 44
9.4
O
PTIONAL ADDITIONAL EQUIPMENT
....................................................................................................... 45
9.5
O
PTIONAL SPECIAL ACCESSORY
.............................................................................................................. 47
10
LID ABOVE
THE FILLING OPENING......................................................................................... 49
10.1 O
NE
-
PIECE LID
(
WITH
GAS
STRUTS)..................................................................................................... 50
10.2 H
YDRAULIC
LID ..................................................................................................................................... 51
10.3
L
ID WITH
L
INAK
MOTOR ....................................................................................................................... 53
10.4
CENTRALLY
DIVIDED
LID................................................................................................................ 54
10.4.1
RAMP OPERATION WITH A CENTRALLY DIVIDED LID
with fall protection (optional)............. 56
11
LID AND TIPPING DEVICE (OPTIONAL)..................................................................................... 58
12
TIPPING DEVICE (OPTIONAL) ...................................................................................................... 59
12.1
L
ID AND
TIPPING
DEVICE
VARIATIONS .......................................................................................... 60
September 2019
13
SIDE AND TOP HINGED DOORS.................................................................................................... 63
13.1
S
IDE HINGED DOOR
.................................................................................................................................. 63
13.1.1
Opening the side hinged door on the transport vehicle or when the container is on the ground............. 63
13.2
T
OP HINGED
DOOR................................................................................................................................. 66
13.2.1
Opening the top hinged door on the transport vehicle ............................................................................ 66
13.2.2
Opening the top hinged door when the machine is on the ground .......................................................... 68
13.3
EMPTYING
CONTAINERS
..................................................................................................................... 72
13.3.1
Emptying process (side hinged door)...................................................................................................... 72
13.3.2
Emptying process (top hinged door)....................................................................................................... 75
14
TRANSPORT........................................................................................................................................ 77
14.1
MEANS
OF
T
RANSPORT
.......................................................................................................................... 77
14.2
T
RANSPORT
OF
THE MACHINE
................................................................................................................. 79
15
MAINTENANCE.................................................................................................................................. 80
15.1
O
PERATIONAL MAINTENANCE
................................................................................................................. 81
15.2
M
AINTENANCE IN THE
POWER
PACK
CHAMBER............................................................................... 84
15.2.1
Checking the oil level ............................................................................................................................. 86
15.2.2
Replacement of
oil filter....................................................................................................................... 87
15.3
M
AINTENANCE IN
THE
CYLINDER
CHAMBER .................................................................................. 89
15.4
L
UBRICATION
CHARTS
AND INSTRUCTIONS
.......................................................................................... 91
15.5
MAINTENANCE
T
OOLS
........................................................................................................................... 101
15.5.1
L
ubricant list......................................................................................................................................... 101
15.5.2
Oil types................................................................................................................................................ 101
15.5.3
F
ilters .................................................................................................................................................... 101
16
MALFUNCTION AND FAULT TABLE ......................................................................................... 102
17
DECOMMISSIONING ...................................................................................................................... 104
17.1
T
EMPORARY DECOMMISSIONING
........................................................................................................... 104
17.2
DISASSEMBLY
AND FINAL DECOMMISSIONING
.................................................................................. 105
18
CHECK BOOK................................................................................................................................... 106
18.1
BASIC
DATA....................................................................................................................................... 107
18.2
TEST PROTOCOL
..................................................................................................................................... 108
NOTE on electrical and hydraulic diagram:
Electrical and hydraulic diagram (both with parts list) are stored in the weatherproof switch
box of the portable compactor.
1
Preface
The following detailed operating instructions contain general notes on set-up, operation and
maintenance of the Husmann machines. Before commissioning of the portable compactor,
read and consider these operating instructions.
The basic prerequisite for safe operation of the machine is knowing the safety notes and the
safety provisions.
Continuous further development may lead to deviations of the contents of these operating
instructions. The contents of these operating instructions mostly refer to a standard design.
Specific machine parts may have smaller deviations for constructional reasons (e.g. customer
requirements).
There is no automatic change management for this operating manual. The contents and scope
of this manual correspond to the delivery or acceptance condition.
These detailed operating instructions belong in the hands of the operating staff and there-
fore must be kept with care.
Husmann
Umwelt-Technik GmbH
2
1EC Declaration of Conformity
according to the EC Machinery Directive 2006/42 / EC, Annex II A
We,
HUSMANN Umwelt-Technik GmbH
Gewerbegebiet Nord 2
D-26892 Dörpen / Germany
hereby declare that the machine described below, due to its design and construction as well as
in the version we have placed on the market, complies with the relevant basic safety and
health requirements of the EC Directive.
In case of a modification of the machine not agreed with us, this declaration will lose its va-
lidity.
Name of the machine: Portable compactor
Machine type:
Machine no.:
Relevant EC directives:
EG Machinery Directive (2006/42/EG)
EC Directive Electromagnetic compatibility (2014/30/EG)
Applied harmonized standards in particular:
DIN EN 16486, EN ISO 12100, EN ISO 13850, EN 60204-1, EN ISO 13849-1
Authorized representative for the compilation of technical documentation:
HUSMANN Umwelt-Technik GmbH
Gewerbegebiet Nord 2
D-26892 Dörpen / Germany
Dörpen, ………………… Signature: ...............................................................................
Information on the signatory: ........................
production manager
.........................
3
2Information content and rights
We, the manufacturer, reserve the right to change, correct and / or improve the technical doc-
umentation and components described herein at any time without notice. This also applies to
changes that serve technical progress.
This document, as well as the annexes, are protected by copyright. All images, graphics, log-
os, data sheets, drawings and information are, unless expressly stated otherwise, protected by
registered or unregistered rights. The dissemination, publication and alteration of the content
is not allowed.
Furthermore, depending on the machine and accessories, special conditions, restrictions and
adjustments are valid that result from our general terms and conditions and as well as from the
respective offers and orders.
There must not be done any changes on the machine without the permission of Husmann Um-
welt-Technik GmbH. If changes were made without consultation, the declaration of conformi-
ty automatically expires. The specified periods for maintenance and testing must be observed.
Only parts that meet the technical requirements may be installed.
4
3General
3.1 Manufacturer's instructions
Gewerbegebiet Nord 2 phone: +49 (0) 49 63 / 9110 – 0
D-26892 Dörpen fax: +49 (0) 49 63 / 9110 – 50
3.2 Contact for machine support
Spare parts shipping:
Our spare part department helps you quickly and competently in the purchase of wear and
spare parts. Please have the order or machine number and the machine type ready for inquir-
ies. This information can be found on the rating plate or on the cover sheet of this manual.
Gewerbegebiet Nord 2 phone: +49 49 63 / 9110 – 83
D-26892 Dörpen fax: +49 49 63 / 9110 – 88
Customer service:
Our customer service is at your disposal for questions about service, maintenance and repair
work, as well as for checking your machine in accordance with professional association regu-
lations.
Gewerbegebiet Nord 2 phone: +49 49 63 / 9110 – 84
D-26892 Dörpen fax: +49 49 63 / 9110 – 88
3.3 Technical data
The technical data oft he machine can be found on the rating plate. The values may vary due
to different machine types.
5
3.3.1 Rating plate
All machines leaving the factory are marked with a nameplate as shown in the following fi-
gure. The nameplate gives you an overview of the most important data of the machine and
contains the serial number that determines the machine.
Power supply:
Supply voltage: 400 / 3×230
V AC
Frequency: 50
Hz
Protection, type K, 3-pole 16/25
A
Main drive:
Voltage (~ 3 Ph.): 400 / 3 x 230
V AC
Power: 5,5 / 7,5
kW
Control system:
Control voltage: 230 or 24 / 24
V AC / V DC
6
3.3.2 Sound pressure level
The measured values listed in the following table have been determinded in accordance with
DIN EN ISO 3744. The measurements were carried out at idle (without material).
The on-site noise emission levels may be affected by conditions of use, e.g. enclosed
space, the degree of filling of the container, the material to be compacted or other sys-
tems in the immediate vicinity and can therefore vary from the value in these operating
instructions.
WARNING!
The details of the noise emission values in the table below are to be observed .
If necessary, the operator must take appropriate protective measures (ear pro-
tection).
SPB AN SPB SEN SPB SEL SPB SW
Sound pressure level measured
at a distance of 1.0 m (L
pA
)
70,5 dB (A)
63,4 dB (A)
67,8 dB (A)
68,4 dB (A)
Sound pressure level measured
at a distance of 7.5 m (L
pA
)
71,1 dB (A)
65,7 dB (A)
68,7 dB (A)
70,9 dB (A)
7
4Safety
4.1 Meaning of the safety signal words
The following safety signal words are used in conjunction with safety signs to represent po-
tential hazards.
DANGER!
Death, serious injury or significant property damage will occur if proper precautions
are not taken.
WARNING!
Death, serious injury, or property damage may result if proper precautions are not
taken.
ATTENTION!
Slight personal injury may occur if proper precautions are not taken.
ATTENTION!
Property damage can occur if the appropriate precautionary measures are not taken.
NOTE / INFORMATION!
Here you will find information and instructions to perform the following activities
effectively and safely.
Tabla de contenidos
