HURST P 630 SG Manual de usuario
275070085 EN
Hydraulic power unit P 630 SG
(Original instruction manual)
replaces 07.2020
Instruction manual for rescue equipment
Edition 05.2021
Built to extend lives.™
2
Content Page
1. Dangerclassications 4
2. Productsafety 5
3. Intendeduse 9
4. Powerunitdesignation 10
5. Functionaldescription 10
5.1 General information 10
5.2 Installation of the power unit 11
5.3 Motor 12
5.4 Valves 13
5.5 Pumps 14
5.6 Frame with side sections 14
5.7 Connection to the rescue equipment 14
6. Connectingthehoses/devices 15
6.1 Coupling the mono-couplings 15
7. Set-upandcommissioning 17
7.1 Set-up 17
7.2 Commissioning 17
8. Operation 19
8.1 Starting the engine 19
8.2 Turningtheengineo 20
8.3 Refuelling 20
8.4 Controlling the valves 21
9. Dismantlingtheequipment/deactivationfollowingoperation 22
10.Tests 23
10.1 Recommended test intervals 23
10.2 Visual and function check 24
11.Maintenanceandrepair 25
11.1 General information 25
11.2 Service work on the hydraulic unit 26
11.3 Additional service work 28
3
Content Page
12.Faultanalysis 33
13.Technicaldata 38
13.1 Power Unit 38
13.2 Noise emissions (sound pressure level) 40
13.3 Sparking plug 40
13.4 Sparking plug spanner 40
13.5 Fuel 40
13.6 Engine oil 41
13.7 Hydraulicuidrecommendation 41
13.8 Operating and storage temperature range 41
14.Notes 42
4
Wearahelmetwithafaceguard
Wearprotectivegloves
Wearsafetyshoes
Properrecycling
Protecttheenvironment
Readandfollowoperatinginstructions
Wedierentiatebetweenvariousdierentcategoriesofsafetyinstructions.Thetableshown
belowshowsyouanoverviewoftheassignmentofsymbols(pictograms)andsignalwords
tothespecicdangerandthepossibleconsequences.
1. Danger classications
Pictogram Damage /
injury to Key word Denition Consequences
Persons
DANGER! Immediatedanger Deathorsevere
injury
WARNING!
Potentially
dangerous
situation
Potentialdeathor
seriousinjury
CAUTION! Lessdangerous
situation
Minororslight
injury
Property
ATTENTION!
Dangerofdamage
toproperty/
environment
Damagetothe
equipment,
damagetothe
environment,
damageto
surroundings
- NOTE
Handlingtipsand
otherimportant/
usefulinformation
andadvice
Noinjury/damage
topersons/
environment/
device
5
2. Product safety
HURST products are developed and manufactured to ensure the best performance and
qualitywhenusedasintended.
Thesafetyoftheoperatoristhemostimportantconsiderationinproductdesign.Furthermore,
theoperatinginstructionsareintendedtohelpinusingHURSTproductssafely.
Thegenerallyapplicablelegalandotherbindingregulationspertainingtothepreventionof
accidentsandprotectionoftheenvironmentapplyandaretobecompliedwithinadditionto
theoperatinginstructions.
The equipment must only be operated by persons with appropriate training in the safety
aspectsofsuchequipment–otherwise,thereisadangerofinjury.
Wewouldliketopointouttoallusersthattheyshouldreadcarefullytheoperatinginstructions
andtheinstructionscontainedthereinbeforetheyusetheequipment,andthattheyshould
carefullyfollowsuch.
Wefurtherrecommendyouhaveaqualiedtrainershowyouhowtousetheproduct.
CAUTION!
The operating instructions for the hoses, accessories and the connected
devicesmustalsobeheeded!
Evenifyouhavealreadyreceivedinstructiononhowtousetheequipment,youshouldstill
readthroughthefollowingsafetyinstructionsagain.
CAUTION!
Ensure that the accessories and connected equipment are suitable for the
maximumoperatingpressure!
Pleaseensurethatnobody
partsorclothinggetstuck
betweenthevisiblymoving
parts.
Immediatelyreportanychanges
thatoccur(includingchanges
inoperatingbehaviour)to
theappropriatepersons/
departments!Ifnecessary,the
equipmentistobeshutdown
immediatelyandsecured!
Wearprotectiveclothing,safety
helmetwithvisor,safetyshoes
andprotectivegloves.
Checktheequipmentforvisible
awsordamagebeforeand
afteruse.
Workingundersuspended
loadsisnotpermittedwhere
suchloadsarebeingliftedonly
bymeansofhydraulicdevices.
Ifthisworkisunavoidable,
suitablemechanicalsupports
arealsorequired.
Checkalllines,hosesand
screwedconnectionsforleaks
andexternallyvisibledamage,
andrepairimmediately!
Escapinghydraulicuidcan
causeinjuriesandres.
6
Intheeventofmalfunctions,
immediatelydeactivatethe
deviceandsecureit.Repairthe
faultimmediately.
Donotcarryoutanychanges
(additionsorconversions)tothe
equipmentwithoutobtainingthe
approvalofHURSTbeforehand.
Observeallsafetyanddanger
informationonthedeviceandin
theoperatinginstructions.
Allsafetyanddanger
informationonthedevicemust
alwaysbecompleteandina
legiblecondition.
Pleaseensurethatallsafety
coversarepresentonthe
equipmentandthattheyarein
properandadequatecondition.
Anymodeofoperationwhich
compromisesthesafetyand/
orstabilityofthedeviceis
forbidden!
Safetydevicesmustneverbe
disabled!
Themaximumoperating
pressuresetontheequipment
mustnotbechanged!
Makesurebeforeswitching
on/startingupthedeviceand
duringitsoperation,thatthiswill
putnooneindanger.
Observeallintervalsfor
recurringtestsand/or
inspectionsthatareprescribed
orstatedintheoperating
instructions.
Whenworkingclosetolive
componentsandcables,
suitablemeasuresmustbe
takentoavoidcurrenttransfers
orhigh-voltagetransferstothe
equipment.
OnlyoriginalHURST
accessoriesandsparepartsare
tobeusedforrepairs.
Whenworkingwiththis
equipmentorwhentransporting
it,ensurethatyoudonotget
caughtupinthehoseorcable
loopsandtrip.
Thebuild-upofstaticcharge
andthereforepossiblesparking
mustbeavoidedwhenhandling
thedevice.
Donottouchtheengineand
exhaustsystemwhenrunning
withcombustionenginepumps
becauseofthedangerof
burning.
Motorisedpumpsmustnotbe
operatedinareasatriskof
explosion!
Combustionenginesmustnot
beoperatedinenclosedspaces
becauseofthedangerof
poisoningand/orsmothering.
7
Keepcombustionenginesand
theirfuelsawayfromsources
ofignitionsinceotherwisethere
willbeadangerofexplosion.
Alldamagedelectrical
componentse.g.scorched
cables,etc.aretobereplaced
immediately!
Inordertopreventthedanger
ofre,youshouldensure
adequateventilationwhen
operatingcombustionengines
andyoumustkeepasafety
distanceofatleast1m(39.4 in.)
towallsandotherscreens.
Damagetoelectrical
componentsmustonly
berepairedbyaqualied
electricianincompliancewith
allapplicablenationaland
internationalsafetyguidelines
andregulations.
Makesurethatthecombustion
enginesarealwaysstandingon
asatandhorizontalasurface
aspossibletopreventfuelfrom
leakingout.
Whensettinguptheunits,you
mustmakesurethattheyare
notimpairedbytheinuences
ofextremetemperatures.
Theequipmentislledwith
hydraulicuid.Thishydraulic
uidcanbedetrimentalto
healthifitisswallowedorits
vapourisinhaled.Directcontact
withtheskinmustbeavoided
forthesamereason.Also,
whenhandlinghydraulicuid,
notethatitcannegativelyaect
biologicalsystems.
Whenworkingwithorstoring
theequipment,ensurethatthe
functionandthesafetyofthe
equipmentarenotimpaired
bytheeectsofsevere
externaltemperaturesorthat
theequipmentisdamagedin
anyway.Pleasenotethatthe
equipmentcanalsoheatup
overalongperiodofuse.
Makesurethereisadequate
lightingwhileworking.
Beforetransportingthe
equipment,alwaysensurethat
theaccessoriesarepositioned
insuchawaythattheycannot
causeanaccident.
Alwayskeeptheseoperating
instructionseasilyaccessibleat
theplaceofoperation.
Ensuretheproperdisposalof
allremovedparts,leftoveroil,
hydraulicuidandpackaging
materials.
Ifyouspillanyfuelwhenusing
combustionengines,you
mustremovethespilledfuel
completelybeforestartingthe
engine.
Refuellingwhilsttheengineis
runningisstrictlyprohibited!
8
The generally applicable, legal and other binding national and international regulations
pertainingtothepreventionofaccidentsandprotectionoftheenvironmentapplyandareto
beimplementedinadditiontotheoperatinginstructions.
WARNING/CAUTION!
Thedeviceisintended exclusively for the purpose stated in the operating instructions
(see chapter "Proper Use"). Any other use is not in accordance with its designated
use.Themanufacturer/supplierisnotliableforanydamagesresultingfromimproperuse.
Theuserbearssoleresponsibilityforsuchuse.
Proper use includes observance of the operating instructions and compliance with the
inspectionandmaintenanceconditions.
Never work in a fatigued or intoxicated state!
WARNING/CAUTION!
Ifyoustillinjureyourselfonthehydraulicunit,cleanthewoundimmediatelyand
consultadoctortohaveitattendedto!
Ifyougethydraulicuidinyoureye,rinseitimmediatelyseveraltimeswithclear,
cleanwaterandconsultadoctor!
Also,ifyouswallowhydraulicuidyoushouldconsultadoctor!
9
3. Intended use
You can obtain accessories and replacement parts for the rescue apparatus from your
authorisedHURSTdealer!
WARNING/CAUTION!
Thesafetyinstructionsinthisoperatinginstructionmanualconcerningthesiteof
erectionandtypeoferectionmustalwaysbeobserved!
HURST hydraulic units are specially designed to supply HURST rescue equipment with
hydraulicuidsothatthisequipmentcanbeusedtorescuevictimsofroad,railorairtrac
accidentsaswellasfrombuildings.
Their use for supplying pressure / uid to rescue equipment of other manufacturers is
possible,yetrequires thetechnicalinspection andapprovalby HURSTineachindividual
case.
ATTENTION!
Whenselectingtheunitstoconnecttotheunit,bearinmindthatthemaximum
possibleuseablevolumeofhydraulicuidislimited.
Thesumofthemax.requiredoperatingvolume(hydraulicuid)ofallconnected
equipmentmustnotexceedthemaximumpossibleusablevolumeofthepower
unit!
NOTE:
AlwaysregisteryourhydraulicunitontheHURSTJawsofLifeinternetsite.This
istheonlywaytoguaranteeyourextendedwarrantycover.
Beforeyouusecouplingsfromadierentcompany,youmustcontactHURST
oranauthoriseddealer.
HURSTP630unitsarenot explosionprotected!
When using the equipment in explosion-risk areas you must make sure that
operationoftheunitdoesnottriggeranexplosion!
TheresponsibilityforexplosionpreventionorforrulingoutworkwiththeP630
restswiththeoperatorofthedeviceorwiththepersonresponsibleattheplace
ofuse.
When working in areas at risk of explosion, all applicable legal,
national and international regulations, standards and safety rules
for avoiding explosions must be observed without limitation!
The equipment should not come into contact with acids or alkalis. If this is
unavoidable,cleantheequipmentimmediatelyafterwardswithasuitablecleaning
agent.
CAUTION!
TheP630powerunitswerenotdevelopedforbeingoperatedwithouthoses
ordevices(operatingtime<15minutes).
10
4. Power unit designation
P 630 S G
Codingforhydraulic
powerunits
Typegroup
Valvevariants
Motorvariants
Valve variants:
S = Simultaneousoperation
Motor variants:
G = Gasolineengine
InthecaseofallHURSThydraulicpowerunits,thehydraulicpumpisoperatedwithamotor.
Thepumpconveystheuidfromthehydraulicoiltankandbuildsupthepressureinthetool.
Fluidisdistributedtotheconnectedequipmentthroughcontrolvalves.
The P 630 SG is a power unit with frame and with a gasoline engine and simultaneous
operation.
5. Functional description
5.1 General information
Tabla de contenidos
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