Hoxter HAKA 37/50 Guía de seguridad

Manual for

i n sta l l at i o n

Hot-air ﬁreplace insert

CONTENTS

1. Introduction 3

2. Checking the product 3

3. Correct positioning of the ﬁreplace insert 4

4. Transport 4

5. Positioning the ﬁreplace insert 5

6. Removing the transport securings (only for liftdoors) 6

7. Gas outlet variants 6

8. Connection To the chimney 8

9. Air supply for burning 8

10. Dismantling the door 9

11. Closing the door 12

12. Installing the frames 14

13. Installing the ﬁreplace insert 16

14. Permitted insulating materials 19

1. INTRODUCTION

- Before starting work, carefully read this manual.

- We do not bear any liability for any damage that may occur as a result of complying with the

instructions in this manual, which will also invalidate they warranty.

- Injury and damage to the materials may occur if the procedure is not followed correctly.

- Following this manual and ensuring professional installation will result in energy saving and

ecological operation.

- When assembling the consumer appliance, follow all local regulations and regulations regarding

national and European standards.

- Keep this manual in a safe place.

2. CHECKING THE PRODUCT

Immediately after receipt of the consignment, check:

- that there is no visible damage

- that all movable parts and mechanisms are functional

- that the consignment is fully complete and contains:

- Installation and User Manual

- Warranty Certiﬁcate

- box with glove and lighter

Immediately notify your supplier of any potential defects and discrepancies.

3. CORRECT POSITIONING

OF THE FIREPLACE INSERT

When choosing the correct position for the ﬁreplace insert, the following requirements should be

taken into consideration:

- The position of the ﬁreplace insert must be approved by the construction supervisor

(chimney foreman).

- A sufﬁcient air supply must be ensured in the room. Burning 1 kg of the wood requires

approximately 12 m3of air.

- There must not be any electric cables running through the wall or ceiling where the ﬁreplace

insert will be installed.

- The distances from walls and ﬂoors as well as distances from electricity cables and ﬂammable

materials in walls and ceilings, e.g. wooden beams, must also be taken into account.

- The consumer appliance must be positioned on a ﬂoor with the respective ﬂoor load capacity.

The ﬁreplace must not be positioned in rooms:

- where there is no air supply for burning

- where ﬂammable and explosive substances or mixtures are processed, stored or produced

- where by the exhaustion of air, the under-pressure originates towards outdoor environment

(ventilators, fume hoods, ventilation and heating equipment, ventilation driers, etc.)

4. TRANSPORT

- Handling the ﬁreplace insert is made easier by using the transport handles which can be

inserted into the on the body of the ﬁreplace insert (Fig. 1).

- Before transporting, make sure that both the ejection mechanism of the doors

(applicable to ﬁreplace inserts with liftdoors) and linning of the ﬁreplace are secured.

5. POSITIONING

THE FIREPLACE INSERT

- The ﬁreplace insert must be positioned on a base with the respective load-bearing capacity.

- The ﬁreplace insert must be positioned on the foundation plate, not on an unstable

or movable surface.

- The distance of the ﬁreplace insert from the ﬂoor can be regulated by turning the legs (Fig. 2).

Use the adjustable legs to balance out a height difference of up to 6 cm (only 1 cm for corner

inserts). The ﬁreplace insert must then be balanced horizontally.

FIG. 2

FIG. 1

6. REMOVING THE TRANSPORT

SECURINGS (ONLY FOR LIFTDOORS)

- After positioning the ﬁreplace insert, remove the two transport securings that prevent damage

tothe lift-down door mechanism, see Fig. 3 (the transport securings on both sides of the

ﬁreplace insert are clearly marked).

- After removing of the securings, check the movement of the door. If there are any defects, inform

your supplier and stop the installation work.

FIG. 3

7. GAS OUTLET VARIANTS

Extracting smoke from the ﬁreplace depends on how the ﬁreplace insert is combined with

anaccumulating ﬂue system. We supply the following versions:

- cast cupola version (Fig. 4a):

- recommended for connection to the accumulating ﬂue system with an external diameter

of180 mm

- available for models: HAKA 37/50, HAKA 63/51, HAKA 67/51, ECKA 67/45/51

- heat-air exchanger version (Fig. 4b):

- recommended for direct connection to chimneys with external diameters of 200 mm (150 mm

for HAKA 37/50)

- available for models: HAKA 37/50, HAKA 63/51, HAKA 67/51, ECKA 67/45/51

- version with rear smoke extraction (Fig. 5a):

- recommended for connection to the accumulating ﬂue system or for direct connection

tothe chimney.

- available for models: ECKA 50/35/45, ECKA 90/40/40 and UKA series

- the unused outlet (upper or lower) can be used as revision hole

- version with direct smoke extraction (Fig. 5b):

- recommended for connection to the accumulating ﬂue system or for direct connection

tothe chimney.

- available for models: HAKA 89/45, HAKA 89/45 T, HAKA 89/72, HAKA 110/51

- cast adapter version (Fig. 4c):

- recommended for connection to accumulating rings with external diameters of 440 mm

- available for models: HAKA 37/50, HAKA 63/51, HAKA 67/51, ECKA 67/45/51

FIG. 4A FIG. 4B FIG. 4C

FIG. 5A FIG. 5B

8. CONNECTION TO THE CHIMNEY

- Before connecting the ﬁreplace insert to the chimney, check the size and condition of the

chimney (according to the DIN 18160 directives and standards). The correct operation of the

chimney according to DIN EN 13384 must be signed by legal authority. When making the

chimney calculations, you must include the parameters of the ﬁreplace insert. When the door

is open (when adding wood) a safer quantity of air and combustion gases are taken away than

during normal operation.

- The ﬂue channels must not be reduced to smaller diameters.

- More than one heat source may be connected to one chimney only if the heat source is

equipped with self-closing door mechanism and is certiﬁed according to EN 13229 A1.

Consequently, the calculation must be according to the standard DIN EN 13384, paragraph 2.

- Follow standards EN 73 4201, DIN 18160, DIN 18896 or the regulations for this type of consumer

appliance in the country of installation.

Connection / chimney ﬂue

- The parts used for connections must be designed according to standard DIN EN 13384.

- A steel tube (chimney ﬂue) designed for connecting the ﬁreplace insert to the chimney and

containing a CE label can be used (the minimum thickness of the wall is 2 mm, for stainless

steel, 1 mm).

- If the draught in the chimney during the operation of ﬁreplace insert is too high (more than

20Pa), it is recommended to install a chimney ﬂap. In this case, make sure that:

- the ﬂap is not automatically closed

- the ﬂap has easy and clear control and the closed and open positions are marked

- the ﬂap has holes in the net section of at least 3 % of the size of the total cross-section of the

ﬂap, however, a minimum of 20 cm2.

9. AIR SUPPLY FOR BURNING

- The ﬁreplace insert must only be operated in rooms with a sufﬁcient supply of air for burning.

Equipment for extracting air (e.g. ventilation equipment, steam exhausting unit), which is

operated with the ﬁreplace insert in one room, may interfere with the air supply into the ﬁreplace

insert. In such an event, make sure that in the room no under-pressure occurs compared with

the outdoor environment.

- For problem-free operation, a suitable supply of air must ﬂow into the ﬂange in the lower part of

the insert (Fig. 6a):

- To supply air, it is recommended to use the shortest possible route and to deviate from the

direction of the line only if strictly necessary.

- Use work diagrams (see the professional regulations for ﬁreplace specialists - TR-OL) and

determine the cross-section of the air supply line.

- The air supply line must be from ﬁreproofed form stable material.

- Remove the insulation from the air supply line to prevent condensation.

- For models HAKA 89/45T, 89/72, 110/51 and UKA series can the ﬂange be reﬁtted on the other

side of the ﬁreplace insert. The unused hole must be blinded (Fig. 6b).

10. DISMANTLING THE DOOR

Before starting the installation, it is recommended to dismantle the door to prevent any damage

orsoiling.

Dismantle the door according to the type:

FIG. 6A FIG. 6B

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