Honeywell 5000TC Series Manual de usuario

Series 5000TC

Toroidal (Electrodeless)

Conductivity Sensors

Operation and Maintenance Manual

www.honeywell.nt-rt.ru

Contents

4/00 Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance iii

About This Document

Abstract

This manual describes the installation and operation of Series 5000TC Toroidal (electrodeless)

Conductivity Sensors.

По вопросам продаж и поддержки обращайтесь:

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Единый адрес: [email protected]

www.honeywell.nt-rt.ru

Series 5000TC Toroidal (electrodeless) Conductivity Sensors

Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 4/00iv

Symbol Definitions

The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

This CAUTION symbol on the equipment refers the user to the Product Manual for

additional information. This symbol appears next to required information in the

manual.

WARNING

PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a

potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms,

42.4 Vpeak, or 60 Vdc may be accessible. Failure to comply with these

instructions could result in death or serious injury.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for

handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green

or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise immunity

improvement. NOTE: This connection shall be bonded to protective earth at the

source of supply in accordance with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connection shall be bonded

to Protective earth at the source of supply in accordance with national and local

electrical code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of the equipment

shall be bonded to Protective Earth at the source of supply in accordance with

national and local electrical code requirements.

Contents

4/00 Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance v

Contents

1. INTRODUCTION....................................................................................................1

1.1 Description......................................................................................................................................1

2. SPECIFICATIONS AND MODEL SELECTION GUIDE.........................................3

2.1 Specifications..................................................................................................................................3

2.1.1 Sensors.....................................................................................................................................3

2.1.2 Insertion/Removal Mounting Type*........................................................................................3

2.1.3 Basic Mounting Types.............................................................................................................4

2.2 Model Selection Guide ...................................................................................................................5

3. INSTALLATION OF MOUNTING TYPES..............................................................7

3.1 Overview.........................................................................................................................................7

3.2 Location Requirements...................................................................................................................7

3.3 Basic Mounting Types....................................................................................................................7

3.4 Insertion/Removal Sensors Mounting Types................................................................................12

4. SENSOR/INTERCONNECT CABLE TERMINATION..........................................19

5. TROUBLESHOOTING.........................................................................................23

5.1 Overview.......................................................................................................................................23

5.2 Checking the Sensor .....................................................................................................................23

5.3 Customer Assistance.....................................................................................................................23

6. MAINTENANCE...................................................................................................25

6.1 Recommended Cleaning Procedure..............................................................................................25

Series 5000TC Toroidal (electrodeless) Conductivity Sensors

Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 4/00vi

Tables

Table 3-1 Mounting Procedure ....................................................................................................................7

Table 3-2 Union Mount Procedure...............................................................................................................9

Table 3-3 Sanitary Flange Procedure.........................................................................................................11

Table 3-4 Procedure for Fastening Sensor to Extractor Shaft....................................................................13

Table 3-5 Procedure for Setting Sensor Insertion Depth ...........................................................................14

Table 3-6 Procedure for Installing Hardware into Process Pipe/Vessel....................................................16

Table 3-7 Procedure for Installing Sensor into Hardware Assembly.........................................................16

Table 3-8 Procedure for Inserting Sensor into Pressurized Process ..........................................................17

Table 3-9 Procedure for Extracting Sensor from Pressurized Process ......................................................18

Table 4-1 Termination Procedure for All Applications Except CE...........................................................20

Table 4-2 Termination Procedure for CE-only Applications.....................................................................21

Table 5-1 Sensor Troubleshooting Procedure............................................................................................23

Table 6-1 Cleaning Procedure....................................................................................................................25

Figures

Figure 2-1 HW Sensor and Mounting Hardware Combinations*................................................................4

Figure 3-1 Immersion Mounting Details......................................................................................................8

Figure 3-2 Tee Mounting Details...............................................................................................................10

Figure 3-3 Flange Mounting Details ..........................................................................................................10

Figure 3-4 Sanitary (CIP) Flange Mounting Details..................................................................................12

Figure 3-5 Insertion/Removal Mounting Details for Toroidal Sensors .....................................................13

Figure 3-6 Insertion/Removal Mounting Details for Toroidal Sensors .....................................................15

Figure 4-1 Standard Termination Details (for All Applications Except CE).............................................20

Figure 4-2 CE Termination Details (for CE-only Applications)................................................................21

Introduction

4/00 Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 1

1. Introduction

1.1 Description

Mounting Styles

The Model 5000TC-series toroidal (electrodeless) conductivity sensor measures the conductivity of solutions from

0.2 to 2000 millisiemens/cm.

These sensors may be provided in one of two basic forms:

Convertible Style -- The convertible style sensor can be directly fastened to the end of a pipe for

immersion mounting or, by using the Honeywell union-mount adapter, it can be mounted into any standard

2-inch NPT fitting (tee, weldolet, pipe saddle, etc.). The convertible style sensor can also be insertion

mounted into a 2-inch ball valve assembly.

Sanitary Style -- This clean-in-place style sensor is constructed of 3A-approved materials. It has an integral

2-inch sanitary-mount flange which mates to Honeywell sanitary tee mounting hardware. The sanitary style

sensor includes a special cap and EPDM compound gasket. The gasket is also available separately for

mounting to a 2-inch sanitary clamp-type ferrule or butt-weld tee.

Mounting Types

The 5000TC sensors are available with a number of different mounting types. These include immersion

mounting (CPVC or PVDF materials, also PVC junction box), union adapter mounting (316 SS, CPVC, or

PVDF materials with optional 2”tee), sanitary mounting (316 SS 2”tee with heavy-duty clamp), or

insertion/removal mounting (316 SS or CPVC materials).

Wetted Materials

To simplify chemical resistance problems, these sensors are constructed so that only one material is wetted

by the process. The sanitary style sensor may be provided in polypropylene, PVDF or PFA Teflon material.

The convertible style sensor is also available in these same materials, and also in PEEK.

Specifications and Model Selection Guide

4/00 Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 3

2. Specifications and Model Selection Guide

2.1 Specifications

2.1.1 Sensors

Wetted Materials........................Polypropylene, PVDF, or PEEK

Operating Temp. Range ............-10 °C to 125 °C (14 °F to 257 °F)

Maximum Flow Rate ..................10 ft. (3 m) per second

Measuring Range.......................From 0.2 to 2000 millisiemens/cm

Temperature Compensator........Pt 1000 RTD

Sensor Cable.............................5 conductor (plus two isolated shields) cable with XLPE (cross-linked polyethylene)

jacket; rated to 150 °C (302 °F); 20 ft. (6 m) long

Pressure/Temperature Limits:

Sensor Only (no hardware):

Polypropylene .................100 psi at 212 °C (6.9 bar at 100 °C)

PVDF...............................100 psi at 248 °C (6.9 bar at 120 °C)

PEEK...............................200 psi at 302 °F (13.8 bar at 150 °C)

PFA Teflon......................200 psi at 302 °F (13.8 bar at 150 °C)

2.1.2 Insertion/Removal Mounting Type*

Wetted Materials........................Plastic Hardware: Brass, CPVC, Teflon Valve Seats, Viton O-ring Seals

Stainless Steel Hardware: 316 Stainless Steel, Teflon Valve seats, Viton O-ring

seals

Temperature Limits....................Plastic Hardware: 23 °F to 176 °F (-5 °C to 80 °C) unsupported if installed vertically;

23 °F to 203 °F (-5 °C to 95 °C) when supported with a bracket**

Stainless Steel Hardware: 23 °F to 203 °F (-5 °C to 95 °C) supported or

unsupported

Pressure Limits..........................Plastic Hardware: 50 psi @ 90 °C

Stainless Steel Hardware: 100 psi @ 90 °C

Net Hardware Weight ................Plastic Hardware: 7.5 lb. (3.4 kg)

Stainless Steel Hardware: 25 lb. (11.3 kg)

*These sensor/mounting hardware assembly temperature ratings are limited by the hardware material, maximum

pressure, and whether the assembly is supported or unsupported.

**The CPVC insertion/removal assembly must be supported with a bracket or strap if it is not installed vertically.

Series 5000TC Toroidal (electrodeless) Conductivity Sensors

Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 4/004

2.1.3 Basic Mounting Types

Figure 2-1 HW Sensor and Mounting Hardware Combinations*

*Ratings for the above Honeywell sensor and mounting hardware combinations are based upon water

service. More severe service may require a correction factor.

▲Sanitary mounting hardware ratings are for 51451248-001 hardware using the 51451257-001 heavy duty

sanitary clamp. Other hardware and clamp combinations may reduce the listed ratings.

Specifications and Model Selection Guide

4/00 Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 5

2.2 Model Selection Guide

51-52-16-54

Issue 1

Instructions

Make one selection from Table I through IV

A dot ( ) denotes unrestricted availability.

5000TC Series Offers:

Toroidal (Electrodeless) Conductivity Sensor with 1/2" Nominal Diameter Bore

Mounting Types:

Immersion Mount with Pipe and Junction Box

Union Mount with Optional Pipe Tee

Sanitary Tee with Clamp

Insertion/Removal Mounting

Standard CE Approval

Cable Length - 20 Feet

1000 Ohm Platinum RTD

Key Number I II III

_ _ _ _ _ _ - _ _ - _ - _ _ _

KEY NUMBER Selection Availability

Description

Toroidal (Electrodeless) Conductivity Probe 5000TC

TABLE I

Mounting No Mounting Assembly 00

Material CPVC Pipe, PVC Junction Box

51451240-001

Type PVDF Pipe, PVC Junction Box

51451241-001

316 SS Union Adapter & Standard 2" Tee

51451242-001

316 SS Union Adapter Only

51451243-001

CPVC Union Adapter & Standard 2" Tee

51451244-001

CPVC Union Adapter Only

51451245-001

PVDF Union Adapter & Standard 2" Tee

51451246-001

PVDF Union Adapter Only

51451247-001

316 SS Sanitary 2" Tee & Heavy-Duty Clamp

51451248-001

316 SS Insertion/Removal Device

51451249-001

CPVC Insertion/Removal Device

51451250-001

TABLE II

Sensor No Sensor 0

Material Convertible Polypropylene Sensor

51451251-001

Type Convertible PVDF Sensor

51451252-001

Convertible PEEK Sensor

51451253-001

Convertible PFA Teflon Sensor

51451254-001

Sanitary Polypropylene Sensor

51500150-001

Sanitary PVDF Sensor

51500151-001

Sanitary PFA Teflon Sensor

51500152-001

TABLE III

Future None 000

Series 5000TC Toroidal (electrodeless) Conductivity Sensors

Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 4/006

ACCESSORIES

51451255-001 6-Conductor Interconnect Cable

51451256-001 6-Conductor Junction Box (comes standard with immersion hardware)

51451257-001 Spare Sanitary Clamp (standard with option 31 from Table I)

51451258-001 Spare Special Cap (standard with option 31 from Table I)

51451259-001 Spare Sanitary Gasket (standard with option 31 from Table I)

RESTRICTIONS

Restriction Available Only With Not Available With

Letter Table Selection Table Selection

aI31

bI31

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