
Assembling your guitar
During assembly, use a padded surface to protect the finish from scratches and
dents.
Installing the tuners.
Mark out your mounting holes with a scribe or punch. Tuner mounting screws
are very delicate, and will break off if forced into hard maple. Use a 5/64" drill
bit to make pilot holes for the screws; if these holes are any smaller you risk
shearing off the screw heads.
Install the front collars and tighten into place keeping the tuners lined up with
each other
Lubricate the screw threads with a small amount the Wilkinson “Slipstick”
provided in the kit. With the tuners in place, install the screws in the pilot holes
with a #1 Phillips screwdriver.
Lay out the tuners, using a ruler to make sure they’re in line with one another
and square to the edge of the peghead.
Whenever you drill a hole be sure to
countersink slightly larger than the
screw diameter. this will reduce wood
tearout amd make for a clean assem-
Install the Strap Buttons
Fitting the Pick-guard and Jack socket plate
Soldering the string ground
The two-strand hookup wire from the volume pot goes to the output jack. Thread the wire through
the hole from pickup cavity into the jack cavity. Solder the white insulated wire to the jack’s tip
lug (the rounded lug). Solder the bare ground wire to the jack’s sleeve lug (the square lug).
For more information, see our Stew Mac Trade Secrets video #186 “How to get a good clean
solder joint!” at stewmac.com
The remaining black lead wire is for the string
ground. Feed this wire through the hole from
the pickup cavity to the spring cavity. Solder this
ground wire to the spring claw. Now that you've
wired the output and ground, install the pick-
guard and the jack plate.
Lay out the pick-guard and jack plate using the neck and bridge for reference. Once positioned,
mark out the mounting screw holes with a scribe or punch. Drill pilot holes for the screws using
a 1/16" drill bit. Do not install the pick-guard yet. Mark the mounting holes for your jack plate,
then drill pilot holes for the screws using a 1/16" drill bit. Drill the jack plate mounting holes.
Always countersink drilled holes slightly to stop any grain lift when installing screws.
Do not install the jack plate yet.
Now you can fit the pickguard and Jack plate. Use the screws provided and don't forget
a little Wilkinson "Slipstick" on the threads to make the install even simpler.
Solder the output jack
Enlarge the 4 screw holes in the body with 11/64" drill bit. The body holes are drilled intentionally
small to allow the neck holes to be perfectly aligned. Before installing the neck it is essential that
these body holes have clearance for the neck bolt/screws to pass through the body un-hindered.
This is essential in order to facilitate a truly tight neck to body joint for maximum transfer of string
resonance from the neck to the body. I also find that countersinking these holes slightly
(under the neck plate) also helps provide the tightest neck to body joint as the countersunk
screw head can be deeper than the countersinks of the neck plate. Use a #2 Phillips screwdriver
to install the neck mounting screws through the neck mounting plate. Lubricate the 4 neck
mounting screws with "Slipstick" Dry Lube. Tighten the screws to hold the neck in place.
Install the neck
Your body has already been drilled for the correct locations of these buttons.
Use the screws provided with the kit. A little Wilkinson "Slipstick" on the screws
will make installing these a breeze.
Always countersink drilled holes slightly to stop any grain lift when installing screws.
Using the correct amount of springs in relation to the feel and string tension is one of the most
mis-understood aspects of vibratos. Quite simply, no matter how many springs you install in
relation to string gauge the least springs you can use will give you the smoothest feeling and
best “return to zero” possible. This will result in superior tuning stability.
Neck relief refers to adjusting a neck so that it has a very slight upbow, rather than being perfectly
straight. This relief allows a little more room for string vibration, reducing the chance of hitting the
lower frets and causing fret buzz. Depending on your playing style, and how perfectly level your
fret tops are, a neck should be anywhere from perfectly straight to having 0.012" of relief. This
measurement refers to additional string height over the 12th fret, compared to a perfectly straight
neck. A straight neck tends to play and sound better but very few guitars end up with no relief at
all, and several thousandths of an inch or more is perfectly normal.
Install at least 2 springs (.009 to .042 ) or 3 springs (.010 to .046 or bigger). For a fully floating
vibrato unless you are using much heavier strings like (013 to .060), 3 springs should suffice.
Using the vibrato cavity backing plate as a spacer under the back of the bridge can help you
set up the vibrato very quickly.
Now screw the spring claw screws in to give more tension to the springs and tune your guitar
to pitch. If the backing plate becomes dislodged from under the bridge plate tighten the spring
claw screws even further until the backing plate is held firmly in place by the springs. Once you
have achieved your desired tuning, start to back off the spring claw screws until the backing
plate falls out from under the bridge plate. You will find now that the guitar is still tuned to pitch
and the bridge will be floating close to the ideal angle to give you both upward and downward
pitch changes. tightening or loosening the springs with the spring claw and re-tuning to pitch
will flaot the bridge in the ideal position for the full range of vibrato movement
Parts included in your KIT
Straight neck, or a little relief?
Adjusting the Truss rod
Truss rod
Headstock adjuster
Increase relief
Decrease relief
Modern Slim C profile with 12" Radius neck in 1 piece Maple
with Walnut "Skunk" stripe and Headstock adjust truss rod
Wilkinson WHS alnico"V" neck and
middle single coil pickups and High
Output WHHB Z bridge pickup
WVS 50 II K Vibrato
Modern Slim C profile with 12" Radius neck in Maple
with Rosewood fingerboard and Headstock adjust truss rod
Modern"Strat style" Unfinished fine sanded body
in 2 piece centre jointed American Alder
Wilkinson WJO5 PinLok tuners
with Locking posts
“S” style pickguard in
aged white loaded
and wired with with
CTSpotentiometers,
CRL lever switch and
cloth covered push
back hook up wire.
backing plate in
aged white
WVS 50 II K Vibrato
Install the strings and the remaining Vibrato springs.