Hitachi Relion SAM600 Guía de inicio rápido

Relion SAM600
Switchgear control unit SAM600-IO
Version 2.2
Commissioning manual


Document ID: 1MRK511447-UEN
Issued: June 2023
Revision: E
Product version: 2.2
© 2017 - 2023 Hitachi Energy. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written permission from
Hitachi Energy, and the contents thereof must not be imparted to a third party, nor used for any
unauthorized purpose.
The software and hardware described in this document is furnished under a license and may be used
or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit
(https://www.openssl.org/). This product includes cryptographic software written/developed by: Eric
Young ([email protected]) and Tim Hudson ([email protected]).
Trademarks
ABB is a registered trademark of ABB Asea Brown Boveri Ltd. Manufactured by/for a Hitachi Energy
company. All other brand or product names mentioned in this document may be trademarks or
registered trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest Hitachi Energy representative.

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product
description and are not to be deemed as a statement of guaranteed properties. All persons
responsible for applying the equipment addressed in this manual must satisfy themselves that each
intended application is suitable and acceptable, including that any applicable safety or other
operational requirements are complied with. In particular, any risks in applications where a system
failure and/or product failure would create a risk for harm to property or persons (including but not
limited to personal injuries or death) shall be the sole responsibility of the person or entity applying
the equipment, and those so responsible are hereby requested to ensure that all measures are taken
to exclude or mitigate such risks.
This document has been carefully checked by Hitachi Energy, but deviations cannot be completely
ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
Other than under explicit contractual commitments, in no event shall Hitachi Energy be responsible
or liable for any loss or damage resulting from the use of this manual or the application of the
equipment.

Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the Member States relating to electromagnetic compatibility (EMC
Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits
(Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by Hitachi
Energy in accordance with the product standard EN 60255-26 for the EMC directive, and with the
product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The product is
designed in accordance with the international standards of the IEC 60255 series.

Table of contents
Section 1 Introduction....................................................................................................5
1.1 This manual...........................................................................................................................5
1.2 Intended audience.................................................................................................................5
1.3 Product documentation......................................................................................................... 5
1.3.1 Product documentation set..................................................................................................5
1.3.2 Document revision history...................................................................................................6
1.3.3 Related documents............................................................................................................. 7
1.4 Document symbols and conventions.....................................................................................7
1.4.1 Symbols...............................................................................................................................7
1.4.2 Document conventions........................................................................................................8
1.5 IEC 61850 Edition 1, Edition 2, and Edition 2.1 mapping......................................................8
Section 2 Safety information....................................................................................... 11
2.1 Symbols on the product.......................................................................................................11
2.2 Warnings..............................................................................................................................11
2.3 Caution signs.......................................................................................................................12
Section 3 Available functions......................................................................................13
3.1 Control and monitoring functions.........................................................................................13
3.2 Communication................................................................................................................... 14
3.3 Basic IED functions............................................................................................................. 15
Section 4 User interface...............................................................................................17
4.1 Introduction..........................................................................................................................17
4.2 PCM600 tool........................................................................................................................17
4.2.1 Connectivity packages...................................................................................................... 17
4.3 SAM600-IO LHMI service kit...............................................................................................17
4.3.1 Display...............................................................................................................................18
4.3.2 Keypad.............................................................................................................................. 18
4.3.3 LED indication................................................................................................................... 20
4.3.4 Front communication.........................................................................................................21
4.3.5 Connecting the LHMI service kit to SAM600-IO................................................................22
4.3.6 Removing the LHMI service kit from SAM600–IO.............................................................22
Section 5 Starting up....................................................................................................23
5.1 Factory and site acceptance testing....................................................................................23
5.2 Commissioning checklist.....................................................................................................23
5.3 Checking the power supply................................................................................................. 23
5.4 Energizing the IED.............................................................................................................. 24
5.4.1 Checking the IED operation.............................................................................................. 24
5.4.2 IED start-up sequence ......................................................................................................24
5.5 Setting up communication between PCM600 and the IED................................................. 25
5.5.1 When IED has blank front panel........................................................................................25
1MRK511447-UEN Rev. E Table of contents
Switchgear control unit SAM600-IO 1
Commissioning manual
© 2017 - 2023 Hitachi Energy. All rights reserved

5.5.2 When IED has front port with RJ-45..................................................................................25
5.6 Writing an application configuration to the IED................................................................... 30
5.7 Using the RTXP test switch ................................................................................................30
5.8 Checking the binary input/output circuits.............................................................................30
5.8.1 Binary input circuits........................................................................................................... 30
5.9 Checking optical connections..............................................................................................30
Section 6 Configuring the IED and changing settings..............................................33
6.1 Overview............................................................................................................................. 33
6.2 Supervision of input/output modules................................................................................... 33
Section 7 Establishing connection and verifying the IEC 61850 communication..35
7.1 Overview............................................................................................................................. 35
7.2 Setting the station communication...................................................................................... 35
7.3 Verifying the communication .............................................................................................. 35
Section 8 Testing IED operation..................................................................................37
8.1 Preparing for test.................................................................................................................37
8.1.1 Requirements....................................................................................................................37
8.1.2 Preparing the IED to verify settings...................................................................................38
8.2 Activating the test mode......................................................................................................38
8.3 Preparing the connection to the test equipment..................................................................39
8.4 Connecting the test equipment to the IED...........................................................................39
8.5 Releasing the function to be tested.....................................................................................40
8.6 Forcing of binary input/output signals for testing.................................................................41
8.6.1 Forcing concept.................................................................................................................41
8.6.2 How to enable forcing........................................................................................................41
8.6.2.1 Enable forcing using TESTMODE function block.........................................................41
8.6.3 How to change binary input/output signals using forcing.................................................. 41
8.6.3.1 Forcing by using PCM600............................................................................................41
8.6.4 How to undo forcing changes and return the IED to normal operation............................. 43
8.6.4.1 Undo forcing by using TESTMODE component...........................................................43
8.6.4.2 Undo forcing by using PCM600................................................................................... 43
Section 9 Testing functionality by secondary injection............................................45
9.1 Testing disturbance report...................................................................................................45
9.1.1 Introduction........................................................................................................................45
9.1.2 Disturbance report settings............................................................................................... 45
9.1.3 Disturbance recorder (DR)................................................................................................ 45
9.1.4 Event recorder (ER) and Event list (EL)............................................................................46
9.2 Identifying the function to test in the technical reference manual .......................................46
9.3 Control.................................................................................................................................46
9.3.1 Apparatus control APC......................................................................................................46
9.4 Logic....................................................................................................................................46
9.4.1 Tripping logic, common 3-phase output SMPPTRC .........................................................46
9.4.1.1 Three-phase operating mode.......................................................................................46
9.4.1.2 1ph/3ph operating mode ............................................................................................. 47
Table of contents 1MRK511447-UEN Rev. E
2Switchgear control unit SAM600-IO
Commissioning manual
© 2017 - 2023 Hitachi Energy. All rights reserved

9.4.1.3 1ph/2ph/3ph operating mode ...................................................................................... 47
9.4.1.4 Circuit breaker lockout................................................................................................. 48
9.4.1.5 Completing the test...................................................................................................... 49
9.5 Monitoring............................................................................................................................49
9.5.1 Gas medium supervision SSIMG...................................................................................... 49
9.5.1.1 Testing the gas medium supervision for pressure alarm .............................................49
9.5.1.2 Testing the gas medium supervision for temperature alarm ....................................... 49
9.5.1.3 Completing the test...................................................................................................... 49
9.5.2 Liquid medium supervision SSIML....................................................................................49
9.5.2.1 Testing the liquid medium supervision for level alarm and level lockout conditions.....49
9.5.2.2 Testing the gas medium supervision for temperature alarm and temperature
lockout conditions.........................................................................................................50
9.5.2.3 Completing the test...................................................................................................... 50
9.5.3 Breaker monitoring SSCBR...............................................................................................50
9.5.3.1 Verifying the settings.................................................................................................... 50
9.5.3.2 Completing the test...................................................................................................... 52
9.5.4 Limit counter L4UFCNT.....................................................................................................52
9.5.4.1 Completing the test...................................................................................................... 52
9.6 Basic IED functions............................................................................................................. 52
9.6.1 Parameter setting group handling SETGRPS...................................................................52
9.6.1.1 Verifying the settings.................................................................................................... 52
9.6.1.2 Completing the test...................................................................................................... 53
9.7 Exit test mode......................................................................................................................53
Section 10 Commissioning and maintenance of the fault clearing system..............55
10.1 Commissioning tests........................................................................................................... 55
10.2 Periodic maintenance tests................................................................................................. 55
10.2.1 Visual inspection............................................................................................................... 55
10.2.2 Maintenance tests............................................................................................................. 55
10.2.2.1 Preparation...................................................................................................................56
10.2.2.2 Recording.....................................................................................................................56
10.2.2.3 Secondary injection......................................................................................................56
10.2.2.4 Alarm test..................................................................................................................... 56
10.2.2.5 Self supervision check................................................................................................. 56
10.2.2.6 Trip circuit check.......................................................................................................... 57
10.2.2.7 Restoring......................................................................................................................57
Section 11 Troubleshooting...........................................................................................59
11.1 Checking the self supervision signals................................................................................. 59
11.1.1 Checking the self supervision function..............................................................................59
11.1.1.1 Determine the cause of an internal failure................................................................... 59
11.1.2 Self supervision data.........................................................................................................59
11.1.2.1 General IED status.......................................................................................................59
11.2 Fault tracing.........................................................................................................................60
11.2.1 Internal fault indications.....................................................................................................60
11.2.2 Using LHMI service kit-connected PC...............................................................................61
11.2.3 Diagnosing the IED status via the LHMI hint menu...........................................................62
1MRK511447-UEN Rev. E Table of contents
Switchgear control unit SAM600-IO 3
Commissioning manual
© 2017 - 2023 Hitachi Energy. All rights reserved

11.2.4 Hardware re-configuration.................................................................................................63
11.3 Repair instruction................................................................................................................ 64
11.4 Repair support.....................................................................................................................64
11.5 Maintenance........................................................................................................................64
Section 12 Glossary....................................................................................................... 65
Table of contents 1MRK511447-UEN Rev. E
4Switchgear control unit SAM600-IO
Commissioning manual
© 2017 - 2023 Hitachi Energy. All rights reserved
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