HIRAYAMA HV-25 Manual de usuario

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Introduction

We would like to express our gratitude for your purchase of our autoclave. This brochure covers

the operation method and a simple maintenance method for the Autoclave

HV-25/50/85/110

you

now own. We hope that owing to your proper handling the autoclave can demonstrate its full

performance and that you

will

make regular use of it for a long time.

For

optional equipment

printer,

floating sensor,

cooling fan, automatic water supply

equipment),

any, read the attached operation manuals for the equipment.

Please check whether or not the product conforms to your order and confirm that it was not

damaged during transportation, Should it be damaged or out of order, please contact the sales

outlet from which you purchased it.

sure to send the enclosed warranty registration card to us.

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(1)

part

of this document may be reproduced without permission.

(2)

The contents of this document are subject to change without notice.

(3)

This document has been carefully compiled. If you have

any

questions or necessary

information uncovered

the

document, please contact us

the sales outlet from which

you purchased the product.

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Table

Contents

Date Descriptionof Revision

Jun.

11, 1996

Additions and revisions to

WARNING,

CAUTION and NOTE.

Instructions under "Replacing Lid Packing" in Chapter

Maintenance and Service revised.

Instructions for "Operation with

WaSte Disposal Bag" added.

Instructions for "Successive Operations with the Product" added.

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Before

Using

In this manual the following headwords are applied to items to which great attention should

given:

WARNING:

Precaution indicating an imminent dangerous situation which if not avoided

may lead to death or serious injury.

CAUTION:

Precaution indicating a dangerous situation which if not avoided may lead to

moderate or slight injury.

IMPORTANT:

Indicates items you are strongly advised to obey.

NOTE:

Items you should pay attention to during operation.

/(\

WARNING

Never use the autoclave to sterilize the following dangerous objects or substances containing

alkali content. Sterilization of such objects may cause explosion, corrosion of the working

chamber or piping, and deterioration in packing.

List

of Dangerous Objects:

(1)

Explosive substances

Nitroglycol, nitroglycerin, nitrocellulose, and other explosive nitric esters.

*Trinitrobenzene,trinitrotoluene, picric acid, and other explosive nitro compounds.

*Peraceticacid, methyl ethyl ketone peroxide, benzoyl peroxide, and otherorganicperoxides.

(2)

Ignitable substances

*Metallic lithium, potassium, sodium, yellow phosphorous, phosphorus sulfide, and red

phosphorus

Celluloids, calcium carbide (carbide), lime phosphide, and magnesium powder

Aluminumpowder, magnesium powder, and metallic powders otherthan aluminum powder

*Sodium.dithionite(or sodium hydrosulfite)

(3)

Oxidizer

*Potassiumchlorate, sodium chlorate, ammonium chlorate, and other chlorates

Potassium perchlorate, sodium perchlorate, ammonium perchlorate, and other perchlorates.

*Potassiumperoxide, sodium peroxide, barium peroxide, and other inorganic peroxides

*Potassiumnitrate, sodium nitrate, ammonium nitrate, and other nitrates

Sodium chlorite and other chlorites

Calcium hypochlorite and other hypochlorites

(4)

Inflammable substances

Ethylether, gasoline, acetaldehyde, propylene oxide, carbon disulfide, and other substances

whose flash points range from

-30°C

0°C

exclusive.

*Methanol,ethanol, xylene, benzyl acetate (or amyl acetate), and other substances whose

flash points range from

0°C

30°C

exclusive.

Kerosene, gas oil,turpenineoil, isopentyl alcohol (orisoamyl alcohol), acetic

acid,

and other

substances whose flash points range from

30°C

65°C

exclusive.

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(5)

Harnmable gas (hydrogen, acetylene, ethylene, methane, ethane,propane, butane, and other

substances that are

gas

temperature of 15°C at 1atmospheric pressure.)

Before opening the lid,

sure to check that the pressure gauge reads

kgf/cm2".

Never modify the product.

CAUTION

Foreign matter (metals, liquid) may enter through the vent hole. Operating the equipment

with such foreign matter inside may cause trouble with the equipment, fire and electric

shock.

Do not forcibly bend, twist, tie or extend the power cord. Do not place heavy objects on the

cord.

damaged cord or exposed wire may cause fire orelectric shock.

Never connect the power cord to a power supply other than the voltage that is rated.

Connection to such a power supply may cause fire or electric shock.

not plugging the sterilizerinto a grounded socket, ground the equipment separately before

connecting it to a power source.

Never ground to a gas pipe or vinyl chloride water servicepipe.

Before closing the lid, check to see that there are no foreign matters in the portion of the lid

which is in contact with the lid packing. Foreign matters may cause steam leakage.

Whenever

bag, such

waste disposal bag, isused for sterilization,put it in the wire mesh

basket and place the

basket

the working chamber. If the bag is placed directly in the

working chamber, the piping may become cloggedby itand overheating, overpressurization,

and/orlack of water

may

result.

Be careful not to pinch hands when closing the Iid.

Do not put your face or hands close to the working chamber when lifting the lid after

operations are complete; steam will gush out of the opening of the chamber.

The lid, working chamber, packing and panel are extremely hot immediately after the

completion of operation. Do not touch the equipment or you may

get

burned.

Put on heat insulation gloves before removing a substance from the working chamber. Do

not put your hands into the chamber until the steam has been vented.

It takes

lot of timefor the liquid to cool. Be sureto check that the temperature has dropped

sufficiently before unloading the liquid from the working chamber, or you may get burned.

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Do not unload the exhaust bottle or drain the working chamber when the chamber is under

pressure. Boiling water or steam may gush out, and

you

may get burned.

Do not unload the exhaust bottle before water in the bottle has been sufficiently cooled.

Do not dispose of used batteries in fire; they may explode.

If you encounter any anomaly

(e.g.

abnormal sound

and

smell, smoking), immediately shut

off power. After checking to see that the abnormal condition is not continuing, call us or our

authorized sales outlet from shich

you

purchased

it.

If the display differsbetween the steps, turn off the

POWER

switch, and then turn the power

on again.

the condition still remains, turn off the power and call us or our authorized sales

outlet from which

you

purchased it.

the equipment is installed in a place which is

800

or higher than sea level (i.e. under low

pressure

mountain areas), the over pressure preventive device and the air vent device

require changes to their setting.

this case, be sureto contact us. Do not use theequipment

before changing the setting.

In transporting the equipment, put the lid on and slide the open/close lever

the end of the

close side to prevent the lid from opening.

When moving the

lid,

do not hold it

the handle, otherwise the lid may become difficult to

close.

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How

Read

This

Manual

This operation manual consists of the following sections covering the information required for

proper operation ofthe autoclave

HV-25/50/85/110:

Chapter

What IsAutoclave

HV-25/50185/11O?"

This section describes the uses and features of the product and the names

and

functions of its

parts.

Chapter

Installation

This

sectionexplains where the equipment should be installed and how to install it.

The

product

incorporates precision parts. Be sure to follow the instructions covered in this document.

Chapter

Operation Method

This section illustrates how to change various set values,

and

describes operation before starting

the equipment and after automatic operation. This section also covers the display and action of

the equipment during automatic operation.

Chapter

Maintenanceand Servicing

This section explains the methods for draining water from the exhaust bottle or working charn-

ber, servicing the body, and parts replacement.

Chapter

Specifications

his

section includes dimensions, power consumption, working range, piping and wiring dia-

grams of the product. Refer to this section as is required.

Chapter

Inthe Event

Suspected Failure

This section covers troubleshooting procedures for the product. If you encounter anything sus-

pected to be due to failure, read this section first of

all.

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Contents

Introduction

...................

............................................................................................

Table of Contents

.........................................................

....................................

BeforeUsing

...............................................................................................................

How to ReadThis Manual

...................

....

.................................................................

Contents

....................

...

..............................................................................................

...........................................................

Chapter

What Is Autoclave

HV-25/50/8511lo?

.................................................................................................................................

Product Uses

Product Features

..........................................................................................................................

Name and Functions of Each Part

.............................................................................................

Chapter

Installation

...................

...

.......................................................................

InstallationInstructions

...........................

....................................................................................

InstallationProcedure

................................................................................................................

Chapter

Operation Method

...................

......

.........................................................

Basic Operation Method

...........................................................................................................................

Turning

"ON"

POWER Switch

....................................................................................................

PouringWater

...............................................................................................................................

Loading Substance

.......................................................................................................................

Selecting Mode (Process)

............................................................................................................

Changing Set Values (RegisteringValues

Customer)

.............................................................

Checking andCorrectingthe ClockTime

...................................

....

...............................................

Checking and Setting of Turn-onTimer

......................................................................................

StartingOperation

........................................................................................................................

Unloading

......................................................................................................................................

After Completionof Operations

..................................................................................................

To Interrupt Operation

................................................................................................................

If Power Supply Is Cut Off during Operation

...................

.......................................................

Operatjonof Cycles

...................

.......................................................................................

Chapter

Maintenance

and

Service

.............................................................................

DrainingExhaust Bottle

...................

....................................................................................

DrainingWorking Chamber

...........................

............

....................................................................

Cleaning Working Chamber

.......................................................................................................

Body Service

................................................................................................................................

ReplacingLid Packing

...................................................................................................................

Replacing Backup Battery

........................................................................................................

Chapter

Specification

...................

.....................................................................

Chapter

Inthe Event

SuspectedFailure

.................................................................

Error Detection (Alarming)Operation

...................

......

......................................................

EarlyTrouble Shooting

....................................

....

..........................................................................

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Cha~ter

What

Autoclave

HV-25/50/85111O?

Product

Uses

This product is designed for research use only (Modes

3).

It is not labeled or marketed

for

use in medical

clinical applications.

This product is also used to liquefy media (Mode

4).

Mode 4 can also be used to prewarm the

chamber for a faster start.

Product Features

This product is equipped with

cover for the lid that may be heated at hlgh temperature during

use.

Theproduct incorporates an automatic timer which permits you to begin operation at any desired

time within a period of one week.

The product is provided with a variety of modes of operation. The modes are divided into two

broad categories: Sterilization-warming mode and liquefaction mode.

you do not take out the

sterilized medium immediately, then select the sterilization-warming mode, and coagulation is

prevented. To liquefy a coagulated medium, use the liquefaction mode.

This autoclavecan be set to automatically exhaust

inside the chamberat a desired rate (exhaust

valve aperture) after sterilization is over.

Optional equipment (printer, floating sensor, cooling fan, automatic water supply equipment)

can be installed onto the product at a later date.

Name and Functions

Each Part

Outer View of Body

When the lid is open

Lid

Magnetcatch

!I:er switch

Pressure gauge

Front View

Port

for

attaching

printer

Exhaustbottle

-,..-

El-

Drain port,

Water receiver Panel

Lid

gasket Workingchamber

Comer plate

Vent hole

arrying handle

Side

View

pieces

for

HV-85

Exhaust

port'

lo)

Rear

View

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Display and Operation Switches

Digital Display (Temperature, Time,ofDay, Error)

The digital display indicates set temperature, current time and pre-selected time of day when the

equipment is in a standby state and it indicates temperature in the working chamber during

operation.

any troubIe occurs in the equipment and an error is detected, the display indicates

the error.

Digital Display (Time, Time of Day, Exhaust

The digital display indicates set time, set exhaust

current time, and pre-selected time

day

when the equipmentisin a'standbystate and itindicatesremaining time before the completion of

sterilization.

Unit Display

("C,

HOUR, MONTH, MINUTE,

DAY,

EWHT

unit corresponding to a current digital display illuminates.

Step Display (ST-BY, HIEATG, $TIER., EXWT., COOL,WARM,

COMP.)

All the steps included in a selected modeilluminate,and the current step flickers. (COOLdisplay

is illuminated when the optional equipment has been installed.)

MODE

Display

(ILIQ,

SOILID,

AGAR)

The purpose of the selected mode Lights up.

FUNC.

Display (TIMIER,CLOCK, PRINT)

The

TIIMIER

display illuminates when you set the turn-on timer or check the contents of its

setting, and flickers when you complete setting the timer. The

CLOCK

display lights up when

you check or changethetime, and flickers when the backup battery has gone dead. (The

PRIINT

display illuminates when the optional equipment has been instalIed.)

MODE

Switch

This switch is used to select the mode and to check

set temperature or time, or exhaust

5%.

FUNC.

Switch

This switch is used to check the set values for each function.

SET

VALUE

INCREASEDECREASE

Switches

(

)

These switches are used to increase or decrease set values.

SETENTSwitch

This switch is used to change a set value.

Switch

This switch is used to select the item for which you wish to change the setting.

START/STOP

Switch

This switch is used to start or stop operation.

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