Highland heat Bio Kompakt Manual de usuario
Pellet fuel boiler
Bio Kompakt
User manual
Maintenance and installation
JSC Aukstaitijos katilai
Linų str. 85, Ukmerge, Lithuania www.highland-heat.com
+370 683 33 388 | [email protected]
Bio Kompakt
Safety provisions
1. Introduction
1.1. General information
1.2. Standards and regulations
2. Technical parameters
3. Construction
3.1. Boiler components
3.2. Boiler
3.3. Pellet chamber
3.4. Burner
3.5. Controller
4. Boiler installation
4.1. Boiler assembly
4.2. Boiler location and position
4.3. Changing the door direction
4.4. Installation of a rotary pellet burner
4.5. Installation of the control unit
4.6. Connecting the boiler to the chimney
4.7. Connecting the boiler to the central heating system
4.8. The distance of the boiler from the walls of the boiler
room
4.9. Recommended connection diagrams
4.10. Installing the controller
4.11. Starting the burner and controller
5. Using the boiler
5.1. General information and sefety
5.2. Boiler fuel
5.3. Using the boiler in automatic mode
5.4. Maintenance
6. Boiler warranty card
7. Burner warranty card
8. Warranty conditions
9. Efciency and emissions
10. Disposal of the boiler
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Table of content
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Safety provisions
During the use of the boiler, its individual parts: chimney, door,
individual points of the body - can heat up and cause burns if
touched.
Do not allow children to touch or use the boiler without adult
supervision.
The boiler can be operated by a capable adult who has
carefully familiarized himself with this instruction.
Only a qualied specialist can install the boiler and connect it
to the heating and electrical systems.
If you suspect that the boiler has malfunctioned, please
contact the organization that installed the boiler or
the manufacturer’s representative. Do not under any
circumstances use a malfunctioning boiler.
Improperly connected and used boiler can cause injury or
death.
1.1. General information
The Bio Kompakt boiler models are characterized by a large
heat exchanger, which allows to achieve an efciency of more
than 90 percent, and very good automatic rotary pellet burners
with wide control options.
Before connecting the boiler to the heating system carefully
read this manual to ensure that all boiler components and
equipment are working properly.
Bio Kompakt boilers are designed for heating private residential
houses, commercial and auxiliary premises. The boilers belong
to the so-called low-temperature boilers category, i.e. the
average temperature of the heat carrier cannot exceed 90°C,
and the maximum operating pressure - 1.5 bar.
The manufacturer has the right to make minor changes that do
not signicantly affect the quality of the combustion process
and the operation of the boiler.
1.2. Standards and regulations
The boiler must be installed and operated in compliance with
the legal requirements of the country to which it is supplied. It
must be installed in accordance with the requirements of the
maintenance and installation instructions.
Otherwise, the manufacturer assumes no responsibility and
does not guarantee repair for any defects.
1. Introduction
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2. Technical parameters
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Models and power output 12 kW 16 kW 20 kW
Heated area
Combustion chamber load
Rotary modulated pellet burner
Heat exchanger area
Horizontal heat exchanger number
Volume of water in the boiler
Weight
Lowest operating temperature
Highest operating temperature
Heating efciency
Chimney inner-outer diameter
Hydraulic connections size
Highest operating pressure
Required draft in the chimney
120
120
4-12
1,7
2
44
155
160
160
4-16
2,0
2
50
175
200
190
4-18
2,4
2
58
195
Max m2
l/dm3
kW
m2
pcs
l
kg
60º C
90º C
90%
130/140 mm
G 11/4 inch
1,5 bar
15-20 Pa
1. Control panel
2. Pellet feeder
3. Chimney
4. Turbulators
5. Heat exchanger
6. Branch pipes
7. Flame deector
8. Ceramic ame chamber
9. Ash box
10. Adjustable legs
11. Control unit
12. Boiler thermal fuse
13. Pellet chamber lid
14. Granule chamber
15. Flexible pellet feeding hose
16. Doors
17. Door handle
18. Rotary burner
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1
2
3
4
5
6
7
8
9
11 12 13
14
15
16
17
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3. Construction
3.1 Boiler components
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3. Construction
3.2 Boiler
The boiler heat exchanger consists of three main zones. Two
horizontal heat exchangers (5) and turbulators (4) are placed
in the upper zone to increase heating efciency. In the middle
zone there is a combustion chamber with a ceramic ame
deector (7), which serves as a catalyst and protects the rear
wall from overheating. In the middle zone there are ceramic
plates (8) that improve the combustion process and a rotary
burner (18) that is installed in the door (16). A pull-out ash
box (9) is placed in the lower area for ash removal. The boiler
control panel (1) is installed in the front part of the boiler, and
the electronic control unit (11) is installed in the rear part. The
internal heat exchanger body of the boiler is made of bent and
welded heat-resistant steel sheets, and the nish is made of
powder-coated sheets. Under the boiler nish is an insulating
layer of glass wool, which protects against heat loss through
the boiler’s outer walls. The double doors are sealed with heat-
insulating material and painted with heat-resistant paint. The
gases produced during combustion are removed through the
chimney pipe (3) installed in the rear part of the boiler. The
burner and boiler control unit (11) is installed in the rear part
of the boiler, to which all boiler control sensors are connected.
An emergency thermal fuse (STB) (12) is installed on the side
of the control unit. When the boiler overheats, it disconnects
the supply of pellets and the operation of the fan. All other
functions remain active.
The STB can only be reset by manually pressing the fuse
button.
Reset the STB only after nding out and eliminating the fault.
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3.3 Pellet chamber
The fuel chamber (14) is mounted on top of the boiler. It is lled
with pellets by opening the lid of the chamber (13) at the top.
The fuel in the chamber falls down to the bottom, where it is
supplied to the burner with the help of a screw-type feeder (2)
through a protective hose (15).
3.4. Burner
Bio Kompakt boilers use a „Kipi Rot Power“ rotary pellet burner,
which can burn pellets of lower quality. This is a high-quality,
long-lasting burner of the new generation with an automatic
ignition and cleaning system. The combustion chamber of
the burner has a rotating mechanism. Thanks to this design,
slag is not allowed to form in the burner, it is easier to remove
slag, and the combustion chamber of the burner works over
the entire area. The burner has a mechanism for regulating
the ratio of primary and secondary air, which greatly increases
the efciency of the burner. Reliable construction, quality
components and quality ceramic spark plugs will allow you to
use this burner for a long time. More information is available in
the burner manual.
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3. Construction
3.5 Controller
The boilers are equipped with the latest „Plum“ controller.
The controller is a modern electronic device designed to control
the operation of a pellet boiler, using the display of an optical
ame intensity sensor. The device is compact and easy to
install. It can control central heating and hot water circuits and
the operation of up to 5 heating circuits. The temperature of the
heating circuits can be determined by the data received from
the main temperature sensor or by separate room temperature
sensors for each of the circuits. Also, the compatibility
with standard room thermostats allows you to maintain a
comfortable temperature in all premises (rooms). The controller
can turn on the backup boiler (gas or liquid fuel).
The controller can operate according to preset parameters or
„Fuzzy logic“ operating principle.
An additional control panel located in the living room or another
room and an additional module with a Lambda sensor can be
connected to the boiler controller.
Controlling the boiler is easy and simple. The controller can be
used in households and small industrial facilities. It is possible
to monitor and control the combustion process of the boiler by
connecting to the controller via the Internet.
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3. Construction
Module A. Standard equipment
Module B. (Additional)
Module C. (Additional)
Control of fan, smoke pump, automatic supply and ignition
of pellets, control of heating and water circuit pumps, control
of mixing pump and valve, control of room and outdoor
temperature sensors, control of smoke temperature sensor,
summer and winter mode, emergency shutdown, possibility
to connect Lambda sensor, additional boiler control, audible
emergency signal, possibility to set working time modes.
Management of storage capacity and additional circuit.
Control of two additional contours.
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3. Construction
Este manual sirve para los siguientes modelos
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