HIAB Hooklift Multilift XR S Series Instrucciones de funcionamiento

MULTILIFT XR S

12/2017

Hooklift XR7S / XR8S / XR10S

USER AND MAINTENANCE MANUAL

111116616/US

This manual is a translation from the original operating instructions

compiled in Finnish.

XR7S/XR8S/XR10S 12/2017

Hooklift Multilift XR7S / XR8S / XR10S

User Manual

111116616

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Contents

MULTILIFT XR7S, XR8S AND XR10S HOOKLIFT......................................................... 5

Preface............................................................................................................................. 6

Main components ............................................................................................................. 7

Control unit ....................................................................................................................... 8

Safety instructions and safety rules........................................................................... 10

Safety during use - general ............................................................................................ 10

Requirements for the working area ground condition..................................................... 12

Working area .................................................................................................................. 13

Safety instructions and maintenance.............................................................................. 15

Container........................................................................................................................ 15

Loading and unloading of a container ............................................................................ 18

Tipping............................................................................................................................ 22

Before driving away........................................................................................................ 24

Safety facilities of the XR hooklift equipment ................................................................. 25

Use................................................................................................................................. 26

Loading a container........................................................................................................ 27

Tipping a container ......................................................................................................... 33

Lowering the tipping device............................................................................................ 35

Unloading a container..................................................................................................... 37

Loading of rear heavy container..................................................................................... 43

Unloading of a rear heavy container............................................................................... 43

Loading of a front heavy container ................................................................................. 43

Technical specications .............................................................................................. 44

Main components ........................................................................................................... 48

Construction ................................................................................................................... 49

Hydraulic system ............................................................................................................ 50

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User Manual

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Equipment..................................................................................................................... 52

Hook models................................................................................................................... 52

Locking mechanisms of the hook ................................................................................... 53

Electric system ............................................................................................................... 58

Additional equipments................................................................................................. 59

Additional hydraulics....................................................................................................... 59

Stabilizer......................................................................................................................... 60

Hydraulic or electric under-run bar ................................................................................. 61

MAINTENANCE............................................................................................................. 64

Service table................................................................................................................... 68

Hydraulics service .......................................................................................................... 70

Safety functions.............................................................................................................. 76

General inspection.......................................................................................................... 78

Welding........................................................................................................................... 79

Electric system ............................................................................................................... 79

Repairing Damaged Paint Surface................................................................................. 80

Emergency operation ..................................................................................................... 81

LUBRICATION ............................................................................................................... 82

Periodical Service........................................................................................................... 84

Service Card................................................................................................................... 85

WARRANTY CONDITIONS ........................................................................................... 86

To the buyer.................................................................................................................... 86

Owner’s Warranty........................................................................................................... 87

DELIVERY CARD .......................................................................................................... 93

XR7S/XR8S/XR10S 12/2017

Hooklift Multilift XR7S / XR8S / XR10S

User Manual

111116616

XR7S XR8S XR10S

MULTILIFT XR7S, XR8S AND XR10S

HOOKLIFT

User Manual

This manual concerns the MULTILIFT XR7S, XR8S and XR10S hooklift equipment.

Information about the equipment.

Type of system:

Serial number:

Date of commissioning:

Owner

Your Multilift dealer

Service workshop:

XR7S/XR8S/XR10S 12/2017

Hooklift Multilift XR7S / XR8S / XR10S

User Manual

111116616

MULTILIFT XR10S hooklift equipment

Cargotec Finland Oy

Multilift

Raisio

Finland

2017

Note!

Cargotec Finland Oy reserves the right to change specications, equipment, operating and

maintenance instructions without prior notice.

Preface

The XR S hooklift equipment is designed for manipulations with swap truck bodies under

the standard SFS 4417 only. The hooklift equipment complies with the requirements of the

EU Machinery Directive and has the CE marking. The seller of a machine entity (chassis

and hooklift equipment) shall be responsible for the conformity of the whole entity. The

installation tter of the equipment shall provide to the Customer the Declaration of Conformity

for the completed installation. The environment protection aspects, e.g. as regards the

noise levels produced by the equipment and the recyclability of parts, have been also taken

into consideration in the design of the XR S hooklift equipment. Proper use of the hooklift

equipment and regular maintenance will ensure durability and reliability of the equipment.

We recommend keeping this User Manual together with the vehicle instruction manual in

the driver’s cabin, easily accessible at hand.

Use only genuine spare parts from Multilift.

The XR S hooklift equipment is a high-quality Finnish product manufactured by Multilift

and marketed by Multilift sales network.

Multilift reserves all rights relating to this User Manual.

Multilift reserves the right to change the construction of the equipment without any special

notice after the publication of this User Manual.

XR7S/XR8S/XR10S 12/2017

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User Manual

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2 3 45

Main components

Due to continuous product development some picture details may look di󰀨erent when

compared to the actual device.

1. Gripping hook and hook arm

2. Middle frame

3. Body locking, mechanical

4. Body locking, hydraulic (optional)

5. Rear rollers

6. Rear frame

7. Sub frame

8. Main cylinders

9. Sliding cylinder

10. Body locking cylinder (optional)

XR7S/XR8S/XR10S 12/2017

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User Manual

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2b 4

8 9

Control unit

Control unit Control unit Control unit

basic version basic version with options XR S equipment with

all options

XR7S/XR8S/XR10S 12/2017

Hooklift Multilift XR7S / XR8S / XR10S

User Manual

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Control unit components and basic functions

Ref. Component or function

1Control unit cable

2Rocker switch MAIN CYLINDERS

a main cylinders forward

b main cylinders backward

3Rocker switch HOOK ARM

a hook arm forward

b hook arm backward

4 Button SLOW SPEED

5 Warning light FRAME NOT DOWN

6 Rocker switch HYDRAULIC BODY LOCKS

a hydraulic body locks closed

b hydraulic body locks open

7 Warning light HYDRAULIC BODY LOCKS NOT CLOSED

8 Rocker switch ADDITIONAL HYDRAULICS 1 FUNCTION (option)

9 Rocker switch ADDITIONAL HYDRAULICS 2 FUNCTION (option)

10 Rocker switch PTO / PUMP ON - OFF

11 Rocker switch NIGHT SILENCE ON - OFF

XR7S/XR8S/XR10S 12/2017

Hooklift Multilift XR7S / XR8S / XR10S

User Manual

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Safety instructions and safety rules

MULTILIFT XR hooklift equipment was developed for the loading, unloading, tipping

and transporting of removable containers/bodies on vehicles. All other use of the Multilift

hooklift equipment is strictly forbidden. Multilift accepts no liability whatsoever with regard

to such other use.

The hooklift equipment meets all safety and stability standards that apply at the moment

of its delivery from the factory. Use the hooklift equipment only if it is in good condition,

and only for the purpose for which it was designed and in accordance with the instructions

and guidelines specied in this manual.

Cargotec Finland Oy Multilift accepts no liability whatsoever for any loss or damage caused

by the failure to strictly adhere to the safety instructions specied in this manual or due

to carelessness during the operation, adjustment, maintenance or repair of the hooklift

equipment. Depending on the specic working conditions, additional safety instructions may

be required. Contact your Multilift dealer immediately if you have encountered an unsafe

situation with XR hooklift equipment that is not described in this manual.

Safety during use - general

The driver must be familiar with the contents of this manual and should strictly follow the

directions and instructions. He must see to it that his XR hooklift equipment is technically

in perfect condition. Control of the suspension, condition of the tyres, tyre pressures, weak

or poor condition of the container or unsuitable loading of it, are all his responsibility. The

driver must handle the XR equipment with care. For example during loading and unloading

the front wheels of the truck must not be lifted up from the ground.

In the vicinity of the control units there must be no obstacles or loose objects that might

accidentally activate unit´s functions.

If the equipment has not been used for two weeks or longer, all safety functions must be

checked before the equipment is used again.

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