HG E2000 Manual de usuario
User Manual HG E2000 HIGH TIP
HG Machines ApS hg-machines.com hello@hg-machines.com
Page 1
User manual
HG E2000 HIGH TIP
User Manual HG E2000 HIGH TIP
HG Machines ApS hg-machines.com hello@hg-machines.com
Page 2
Table of contents
1. Introduction............................................................................................................ 5
2. Definitions .............................................................................................................. 6
2.1 Abbreviations..................................................................................................... 6
2.2 Terms, concepts, and designations ....................................................................... 6
2.3 Icons/pictograms in this user manual.................................................................... 6
3. Signs/marks found on the machine............................................................................ 6
3.1 CE label/machine-type plate ................................................................................ 6
3.2 Safety signs....................................................................................................... 7
3.3 Other signs........................................................................................................ 8
4. Machine description ................................................................................................. 8
4.1 General machine design ...................................................................................... 9
4.1.1 Dimensional sketch ....................................................................................... 9
4.1.2 Main parts ................................................................................................. 11
4.1.3 Main components........................................................................................ 11
4.2 EU Declaration of Conformity ............................................................................. 13
4.3 Description of functionalities .............................................................................. 15
4.4 Technical specifications ..................................................................................... 16
4.6 Warranty......................................................................................................... 18
4.7 Machine use .................................................................................................... 19
4.7.1 User requirements and restrictions................................................................ 19
4.7.2 Intended use.............................................................................................. 19
4.7.3 Unintended use .......................................................................................... 19
4.8 Supplied equipment .......................................................................................... 20
5. 5. Residual hazard................................................................................................. 21
6. Transport, use, and operation of the machine ........................................................... 24
6.1 Machine transport/towing .................................................................................. 24
6.1.1 Transport................................................................................................... 24
6.1.2 Towing ...................................................................................................... 26
6.2 Operating space ............................................................................................... 26
6.3 Emergency stop –Use and location on the machine.............................................. 28
6.3.1 Scope of emergency stop............................................................................. 29
6.4 Information during operation ............................................................................. 29
6.4.1 Visual information/warnings ......................................................................... 29
6.4.2 Acoustic warnings ....................................................................................... 30
User Manual HG E2000 HIGH TIP
HG Machines ApS hg-machines.com hello@hg-machines.com
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6.5 Normal use...................................................................................................... 30
6.5.1 Electrical supply (supply separator)............................................................... 30
6.5.2 Filling up the container ................................................................................ 30
6.5.3 How to operate the machines functions ......................................................... 31
6.5.4 Unloading the container............................................................................... 35
6.5.5 Charging.................................................................................................... 46
6.5.6 Preparing for use ........................................................................................ 48
6.5.7 Tire pressure and maintenance..................................................................... 49
6.5.8 Driving ...................................................................................................... 49
6.6 Cleaning.......................................................................................................... 54
6.6.1 Safety steps while cleaning .......................................................................... 54
6.7 Safety while operating ...................................................................................... 54
6.7.1 Built-in functionality limitations .................................................................... 54
6.7.2 Other safety notes ...................................................................................... 55
6.7.3 Start-up after a regular stop ........................................................................ 56
6.7.4 Starting up after an emergency stop ............................................................. 56
6.7.5 Start-up after service/repair......................................................................... 57
6.7.6 Freeing a person in the event of an overrun or jam ......................................... 57
6.8 Troubleshooting/FAQ ........................................................................................ 57
7. Service, repair, and maintenance ............................................................................ 59
7.1 General ........................................................................................................... 59
7.1.1 Maintenance............................................................................................... 59
7.1.2 Spare parts ................................................................................................ 60
7.1.3 Safety during repair/maintenance ................................................................. 61
7.1.4 Disposal of replaced parts ............................................................................ 61
7.2 Lubricating moving parts and filling with hydraulic oil ........................................... 61
7.2.1 Lubrication of moving parts.......................................................................... 61
7.2.2 Filling up hydraulic oil.................................................................................. 62
7.2.3 Security regarding lubrication and filling ........................................................ 64
8. Storage & disposal................................................................................................. 64
8.1 Storage........................................................................................................... 64
8.2 Disposal .......................................................................................................... 67
9. Appendix.............................................................................................................. 68
9.1 Diagrams ........................................................................................................ 68
9.1.1 Electric diagram.......................................................................................... 68
User Manual HG E2000 HIGH TIP
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9.1.2 Hydraulic diagram....................................................................................... 69
9.2 Blueprints........................................................................................................ 69
9.2.1 Overview prints .......................................................................................... 69
9.2.2 Parts prints ................................................................................................ 69
9.3 Additional manuals ........................................................................................... 69
9.4 Third-party documentation ................................................................................ 69
9.5 Checklist for HG Machines HG E2000 and HG E2000 High Tip................................. 70
User Manual HG E2000 HIGH TIP
HG Machines ApS hg-machines.com hello@hg-machines.com
Page 5
1. Introduction
The 100% electric 2-ton dumper runs for an entire workday –it is easy and quick to charge.
The E2000 can carry up to 2 tons, while the lithium battery allows it to run for 12 hours –more than a full
working day. This makes it simple to use without worrying about emptying the battery. As a matter of fact, it
charges from 20-80% in just 2.5 hours.
It is made for urban construction sites for landscapers, contractors, demolition companies, and rental
companies.
HG E2000 is designed in Denmark and built at our factory.
•12 hours of effective driving time –more than enough for a full working day
•Fast charging –20 to 80% battery in 2 hours, 0-100% in 3.
•Charges with a simple car charger, 16A power, or 220v EU plug
•Lithium battery technology –LiFePO4
•Drive with one pedal for maximum comfort
•Significantly reduces noise levels
•Emission-free work environment
Fabrikant:
HG Poland Sp. Z. O. O. HG Machines ApS
+48 91 885 23 04 +45 75 89 12 44
Prosta 34 hello@hg-machines.com
72-100 Łozienica www.hg-machines.com
Poland Vejlevej 15, 8722 Hedensted
CVR-nr.: PL7010040430 Denmark
User Manual HG E2000 HIGH TIP
HG Machines ApS hg-machines.com hello@hg-machines.com
Page 6
2. Definitions
2.1 Abbreviations
Table 1: Abbreviations
Abbreviation
Terms
Explanation
OADC
On-Air Data Communication
Device to get live updates from the machine
(optional equipment).
EM break
Electromagnetic brake reduction
Built-in brake functionality
2.2 Terms, concepts, and designations
Table 2: Expressions
Terms
Explanation
Intended use
The function(s) the machine is designed and manufactured to perform.
Unintended use
Description of the improper and illegal use of the machine that can reasonably be
expected to occur.
Residual hazard
A hazard that cannot be eliminated through its own safe construction or functional
safety.
2.3 Icons/pictograms in this user manual
Table 3: Icons
Icon
Meaning
Explanation
General information
Information that should be read before using the
machine.
Safety regulation
Safety regulation that informs the operator to orient
himself when operating the machine.
3. Signs/marks found on the machine
3.1 CE label/machine-type plate
The CE marking plate is on the machine's left side behind the swivel joint (see Figure 1). The nameplate must
not be removed or replaced if it is missing or is so damaged that it has become unreadable (see Figure 2).
User Manual HG E2000 HIGH TIP
HG Machines ApS hg-machines.com hello@hg-machines.com
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Figure 1: CE marking plate
Figure 2: Placement of CE marking plate
3.2 Safety signs
Safety-related labels and symbols attached to the machine and their mean.
Pictogram
Definition
Warning: Electrical voltage
Warning: Hand-crushing
Warning mark for swivel arms
User Manual HG E2000 HIGH TIP
HG Machines ApS hg-machines.com hello@hg-machines.com
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3.3 Other signs
The labels and signs attached to the machine and what they mean.
Pictogram
Definition
It shows where the charger is located on the machine.
Shows where tools can be stored on the machine.
Overview with meaning and explanation of battery diode color.
Overview of joystick functionalities.
Dashboard
4. Machine description
The HG E2000 High Tip is an emission-free dumper used to transport and load/unload various materials (see
Figure 3). It is a machine for professionals on, for example, construction sites, but it is also approved for driving
on public roads.
User Manual HG E2000 HIGH TIP
HG Machines ApS hg-machines.com hello@hg-machines.com
Page 9
Figure 3: HG E2000 High Tip
The central part of the HG E2000 is a hydraulically driven container that can be rotated and tipped. For this,
the machine has hydraulically operated swivel arms that allow the container to be raised and lowered. The
machine is equipped with a swivel joint that connects the front and rear, making the machine maneuverable.
Each wheel is driven by an electric motor with built-in brake functionality (EM brake). This construction gives
the machine four-wheel drive.
4.1 General machine design
4.1.1 Dimensional sketch
User Manual HG E2000 HIGH TIP
HG Machines ApS hg-machines.com hello@hg-machines.com
Page 10
Figure 4: Machine measurement
Symbol
(mm)
Symbol
(mm)
A
3975
K
2145
B
4390
L
3405
C
1860
M
280
D
2989
N
1480
E
1082
O
764
F
2010
P
452
G
517
Q
396
H
1205
R
1475
I
2890
S
310
J
1705
T
211
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