Hexagon LS-R-4.8 Manual de usuario

LANGUAGE

DESCRIPTION

PAGE

BETRIEBSANLEITUNG

Manual Version V01.00-REV01.00

Release Date 2021-03-19

LS-R-4.8 Table of Contents

Table of Contents

1Description.......................................................................................................................................................... 5

1.1 General....................................................................................................................................................... 5

1.1.1 Preface .......................................................................................................................................... 5

1.1.2 Safety Instructions ......................................................................................................................... 5

1.1.3 Validity........................................................................................................................................... 7

1.2 Purpose ...................................................................................................................................................... 7

1.3 Declarations and Approvals........................................................................................................................ 8

1.3.1Europe and UK (EU an UKCA Declarations of Conformity) ........................................................... 8

1.3.2 USA (FCC Declaration) ................................................................................................................. 8

1.3.3 Canada (IC /RSS Declaration) ....................................................................................................... 8

1.3.4 China ............................................................................................................................................. 8

1.3.5 Japan............................................................................................................................................. 8

1.4 System Components .................................................................................................................................. 9

1.5 Technical Data.......................................................................................................................................... 10

1.5.1 Laser scanner technical data ....................................................................................................... 10

1.5.2 Calibration sphere technical data................................................................................................. 10

1.6 Dimensions............................................................................................................................................... 11

1.7 Markings................................................................................................................................................... 12

1.8 Function parameters................................................................................................................................. 14

1.8.1 Measuring Range ........................................................................................................................ 14

1.8.2 Sensitivity and gain factor (Laser Sensor Gain) ........................................................................... 15

1.8.3 Quality filter.................................................................................................................................. 15

1.9 Transmission and Reception Area ............................................................................................................ 16

1.10 Delivery Contents, Accessories and Spares ............................................................................................. 17

1.10.1 Delivery Contents ........................................................................................................................ 17

1.10.2 Accessories, General................................................................................................................... 17

1.10.3 Shanks ........................................................................................................................................ 17

1.10.4 Spares ......................................................................................................................................... 18

2Operation .......................................................................................................................................................... 19

2.1 Tools, Measurement and Test Equipment ................................................................................................ 19

2.2 Consumables for maintenance ................................................................................................................. 19

2.3 Commissioning and Setup of the Scanner................................................................................................ 20

2.3.1 Mounting/dismounting the shank ................................................................................................. 20

2.3.2 Inserting/Replacing the Battery.................................................................................................... 21

2.3.3 Pairing the scanner with a receiver .............................................................................................. 22

2.3.4 Warming up the laser scanner ..................................................................................................... 24

2.4 Aligning the scanner for measuring........................................................................................................... 25

2.4.1 Marking of the transmission window on the scanner housing ...................................................... 25

2.4.2 Measuring edges and special characteristics............................................................................... 26

2.4.3 Interrupting the beam path........................................................................................................... 27

2.4.4 Direct reflections.......................................................................................................................... 27

2.4.5 Secondary reflections .................................................................................................................. 28

2.5 Optical Status Display............................................................................................................................... 29

2.6 Troubleshooting........................................................................................................................................ 30

2.6.1 Problems with data quality ........................................................................................................... 30

Table of Contents LS-R-4.8

2.6.2 Error during operation.................................................................................................................. 30

2.7 Maintenance and Cleaning ....................................................................................................................... 31

2.7.1 Cleaning the optical windows of the laser scanner....................................................................... 31

2.7.2 Cleaning the calibration sphere.................................................................................................... 32

2.7.3 Inspection .................................................................................................................................... 33

LS-R-4.8 Description

1 Description

1.1 General

1.1.1 Preface

The safety instructions in this manual have to be strictly observed to guarantee a safe and reliable function of the

touch probe and to avoid personal and material damage. The meaning of the symbols related to the safety

instructions is described in the table below:

CAUTION CAUTION indicates a hazardous situation that, if not avoided, could result in

injury.

NOTICE NOTICE indicates important information that, if not observed, could lead to

property damage/malfunctions.

INFORMATION INFORMATION indicates important information or helpful advices for the work with

the described device.

1.1.2 Safety Instructions

CAUTION

Risk of injury!

At high spindle rotation speeds, there is a danger that the device will come out of the spindle, or that parts of the

device will be ejected.

•Make sure that the laser scanner is only used with no spindle rotation speed

CAUTION

Risk of injury due to hot device surface!

Especially with high ambient temperatures, the device can get hot during operation.

•If the laser scanner has been in operation, it must only be handled with protective gloves.

Description LS-R-4.8

CAUTION

Risk of eye injuries due to laser radiation!

The LS-R-4.8 laser scanner is a laser class 2 product according to EN/IEC 60825-1:2014. To avoid eye injuries,

the following instructions must be followed:

•Do not look directly into the laser beam.

•Do not point the laser beam at people.

•When the laser scanner is not in use, protect it against unauthorised access.

•Switch off the system before cleaning or maintenance work.

Hazard labels on the laser scanner housing

NOTICE

Risk of damage to the equipment!

Rotating the spindle at high speed can damage the laser scanner.

•Make sure that the laser scanner is only used with no spindle rotation speed.

NOTICE

Risk of damage to the equipment!

When the battery compartment is open, there is a risk that dirt and moisture can penetrate the sensor. The

specified protection class (IP68) only applies when the battery compartment is closed.

•Make sure that the laser scanner is only used with no spindle rotation speed.

NOTICE

Risk of material damage!

•The laser scanner is not monitored for collisions. All travel paths must be programmed so that no collisions

can occur.

NOTICE

Risk of material damage caused by third-party parts!

•Only use the original spare parts listed in these operating instructions to perform maintenance and repairs.

LS-R-4.8 Description

NOTICE

Possible damage to the laser scanner

Deposits on the optical windows have a significant effect on the measuring accuracy of the laser scanner.

•Avoid drips or heat damage to prevent a decrease in accuracy or sensitivity.

•Do not touch the optical windows on the laser scanner.

•Do not use solvents to clean the housing of the laser scanner.

•Store only within the specified storage temperature range, see chapter 1.5.1.

•Avoid the formation of condensation on the optical elements, e.g. by quickly changing the temperature.

INFORMATION

The information given in this manual can be changed by the manufacturer at any time. Thus the user is

responsible to regularly inquire about updated information.

1.1.3 Validity

These operating instructions are valid for the hardware available at the date of creation of these operating

instructions. The manufacturer reserves the right to make technical modifications.

1.2 Purpose

The LS-R-4.8 laser scanner is used for measuring and detecting various workpiece geometries (e.g. arches,

surfaces, corners, edges, areas, slots, grooves, curves, cut-outs, polygons, shanks and spherical surfaces). It is also

suitable for measuring complex geometries, like three-dimensional surfaces and for measurements involving pivot

axes. The measured workpieces can consist of a variety of different materials (e.g. processed, semi-finished,

punched, forged, cast material, as well as dark materials such as rubber and carbon fibre).

Radio-wave transmission ensures that the measuring signals from the laser scanner can be transmitted to the

receiver over large distances.

The measuring results are evaluated using the program HxGN NC Measure.

Description LS-R-4.8

1.3 Declarations and Approvals

1.3.1 Europe and UK (EU an UKCA Declarations of Conformity)

The EU and UKCA Declarations of Conformity can be found at the end of these operating instructions.

If required, a copy of the signed original declarations of conformity may be requested from the address given on the

back cover.

1.3.2 USA (FCC Declaration)

This device complies with Part 15 of the FCC. Operation is subject to the following two conditions:

(1) This device may not cause harmful interference, and

(2) This device must accept any interference received, including interference that may cause undesired operation.

This device has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of

the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the

device is operated in a commercial environment. This device generates, uses, and can radiate radio frequency

energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to

radio communications. Operation of this device in a residential area is likely to cause harmful interference in which

case the user will be required to correct the interference at his own expense.

In order to comply with FCC and IC RF Exposure requirements, the device must be installed and operated such that

a minimum separation distance of 20 cm is maintained between the device and all persons during normal operation.

Changes or modifications not expressly approved by m&h Inprocess Messtechnik GmbH may void the FCC/RSS

authorization to operate this equipment.

FCC ID: MFFLSR48

1.3.3 Canada (IC /RSS Declaration)

English:

This device complies with Industry Canada licence-exempt RSS standard(s).

Operation is subject to the following two conditions:

(1) This device may not cause harmful interference, and

(2) This device must accept any interference received, including interference that may cause undesired operation.

Français:

Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.

L'exploitation est autorisée aux deux conditions suivantes:

(1) l'appareil ne doit pas produire de brouillage, et

(2) l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en

compromettre le fonctionnement.

IC: 5782A-LSR48

1.3.4 China

This device has an RTA certificate (Radio Transmission Equipment Type Approval Certificate) issued by the SRRC

(State Radio Regulatory Committee) for use in China.

CMIIT ID: 2016DJ1391

1.3.5 Japan

This device has a certificate issued by the Japanese MIC (Ministry of Internal Affairs and Communications) for use in

Japan. This certification complies with the Japanese Radio Law:

202-LSI069

LS-R-4.8 Description

1.4 System Components

System Components

Laser scanner

LS-R-4.8

Radio-wave receiver

RC-R-100-R/RC-R-100-R-PT

Description LS-R-4.8

1.5 Technical Data

1.5.1 Laser scanner technical data

Transmission frequency

2400-2483.5 MHz (2.4 GHz)

5.18-5.24 GHz (WLAN 5GHz)

(20 MHz channels 36, 40, 44, 48)

Transmission/reception range

Up to 15 m

Laser class

2 (EN / IEC 60825-1:2014)

Laser manufacturer

OSRAM Opto Semiconductors GmbH

Laser type

PL450B (laser diode)

Emitted wavelength (blue)

450 nm

Maximum average radiation power

1 mW

Beam spread

24° (visual)

17,2° (measuring range)

Laser type

CW Laser (Continuous Wave)

Working distance and depth (Z)

(outer housing edge to average working distance)

115 ±40 mm

Line width

27,1 mm (minimum working distance)

39,2 mm (average working distance)

51,3 mm (maximum working distance)

Zoom mode 1

Frame rate

42 Hz

Raw points per line (µm)

841

Raw point spacing (µm)

32 (minimum working distance)

47 (average working distance)

61 (maximum working distance)

Zoom mode 2

Frame rate

80 Hz

Raw points per line (µm)

421

Raw point spacing (µm) 65 (minimum working distance)

93 (average working distance)

122 (maximum working distance)

Zoom mode 3

Frame rate

144 Hz

Raw points per line (µm)

211

Raw point spacing (µm)

129 (minimum working distance)

187 (average working distance)

244 (maximum working distance)

Data rate

30.000 to 36.000 Pt/sec

Sensor’s insensitivity to extraneous light

5,000 lx (diffused, indirect artificial light)

Operating temperature

5 to 40 °C (41 to 104 °F)

Temperature range for specified accuracy

15 to 40 °C (59 to 104 °F)

Storage temperature

-25 to +70 °C

Ambient humidity

90 % non-condensing

Weight

1900 g (without batteries)

Power supply

4x 3.7 V battery, 26650, Li-ion, 5000 mAh

Battery lifetime (continuous measurement)

10 h

System booting time

5 s

Protection against dust and water

IP68 (IEC 60529)

1.5.2 Calibration sphere technical data

Material

Epoxy resin

Coating thickness

30 to 50 µm

Diameter

25,4XX mm (1")

Colour

White (Munsell N9.4)

Gloss (60°)

3 ±2.5

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