HES HS1102S Manual de usuario

Hwang Sun Enterprise Co., Ltd. Edition 2012/061

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CHAPTER 1 SAFETY SUMMARY ................................................................................. 2

1-1 INTRODUCTION

........................................................................................................................... 2

1-2 Safety during installation

................................................................................................................ 2

1-3 Safety during operation

................................................................................................................... 2

1-4 PRECAUTION DURING OPERATION

...................................................................................... 2

1-5 SAFETY DURING MIANTENANCE

......................................................................................... 3

1-6 SAFETY WHEN USING HOT MELT ADHESIVE AND SOLVENT

.................................... 3

CHAPTER 2 OPERATION INSTRUCTION............................................................... 5

2.1 INTRODUCTION

............................................................................................................................ 5

2.2 SAFETY PRECAUTIONS

............................................................................................................. 5

2.3 SPECIFICATION

............................................................................................................................. 5

2.4 MACHINE FAMILIARZATION

................................................................................................... 6

FIGURE 2.1 APPEARANCES OF HS1102S

..................................................................................... 6

FIGURE 2.2 MACHINE DIMENSION (MM)

.................................................................................. 6

FIGURE 2.3 CONTROL-PANEL INSTRUCTIONS

........................................................................ 7

2-5 PREPARATIONS BRFORE OPERATION

................................................................................ 10

2-6 NORMAL OPERATION PROCEDURE

.................................................................................... 12

2-6-1 PROCEDURE OF TURNING ON MACHINE

..................................................................... 12

CHAPTER 3 PREVENTIVE MAINTENANCE

.......................................... 14

3-1 INTRODUCTION

......................................................................................................................... 14

3-2 SAFE PRECAUTIONS

................................................................................................................. 14

3-3 DAILY MAINTENANCE

............................................................................................................ 14

3-4 MONTHLY MAINTENANCE

.................................................................................................... 14

3-4-1 MAINTENANCE OF FILTER ASSEMBLY

......................................................................... 14

3-5 PERIODIC MAINTENANCE

..................................................................................................... 15

3-5-1 GENERAL MAINTENANCE

.................................................................................................. 15

3-5-2 HYDRAULIC SYSTEM CLEANING

.................................................................................... 16

CHAPTER 4 TROUBLESHOOTING

................................................................... 17

4-1 INTRODUCTION

......................................................................................................................... 17

4-2 SAFE PRECAUTIONS

................................................................................................................. 17

4-3 TROUBLESHOOTING OF MECHANICAL AND ELECTRICAL PROBLEMS

.............. 17

CHAPTER 5 DIAGRAMS

.............................................................................................. 21

5-1 INTRODUCTION

......................................................................................................................... 21

5-2 HOW TO USE DIAGRAMS

........................................................................................................ 21

Hwang Sun Enterprise Co., Ltd. Edition 2012/062

CHAPTER 1 SAFETY SUMMARY

1-1 INTRODUCTION

This chapter is to provide related safe precautions while doing installation, operation and

maintenance of HS1102S hot melt applicator to prevent personal and equipment’s risk. These

safe precautions can be classified as following:

1.1 Safety during installation

1.2 Safety during equipment operation

1.3 Safety during maintenance

1.4 Safety during use of hot melt adhesive and solvent

1-2 Safety during installation

1) A correct and effective grounding line must be installed when installing the hot melt

applicator. Without it, any isolation component would still be conductive, resulting in

shock hazard.

2) Check whether the power cords and their isolation protection match requirement according

to the load of the hot melt applicator and its accessories.

3) Ensure that a switch with a thermal safety cut-off is installed between the apparatus and

the primary generator.

4) Ensure that the hot melt applicator is working under the proper voltage. This hot melt

applicator may be burned by using wrong voltage.

1-3 Safety during operation

1) Avoid operating the hot melt applicator near the volatile or explosive materials and gases.

2) DO not operate the equipment without the covers, panels and safety guards properly

installed.

3) Do not operate the machine when the ambient temperature is below 0 or above 50 .℃ ℃

4) To prevent heating hose cannot cool down, please do not put heating hose inside

container.

5) Make sure heating hose is not touched by ground while using longer heating hose.

6) Any cooling on surface of heating hose may cause circumstance that the hot melt glue

inside heating hose get unstable flow.

7) Hot melt glue amount would be affected by dispensing nozzle exposing to ventilation.

(Temperature will instantly cool down)

1-4 PRECAUTION DURING OPERATION

1) Do not use the equipment as a ladder or stepping tools.

2) Prevent heating hose from getting twist and damaged on surface while installation and

operation.

3) Use only the metal base when attempting to lift or move applicator. Do not use

Hwang Sun Enterprise Co., Ltd. Edition 2012/063

equipment’s covers, doors, panels, braces or grips.

4) Do not aim at people while using hot melt handgun.

1-5 SAFETY DURING MIANTENANCE

The main precautions to be adopted when carrying out maintenance are:

1) Disconnect the electrical power supply before maintenance the equipment.

2) Do not wear rings, watches, bracelets, etc. when carrying out the maintenance.

3) Do not in any way to disassemble or adjust any component of equipment unless another

person who can provide immediate assistance is nearby.

4) Only qualified person can do maintenance on the equipment.

5) Do not touch bare connection or component without disconnecting the electrical power

supply while power is on. Dangerous voltage exists at several points in the equipment.

6) Disconnect the power supply before removing any protection case or changing any

electrical components.

7) If possible, please stand on a rubber insulating mat when carrying out maintenance. Do

not work on wet floor or in very damp surrounding.

8) Always wear the protective glasses, clothing and heat-resistant gloves to avoid being

burned by hot surface of components or molten glue.

9) Make sure the operating pressure is reduced to zero before lose or install the pressure

connector.

10) Do not use any tool that is with flaming or a sharp tip to clean melting tank to avoid

damaging the Telfon coating on surface of tank.

11) Please stop operating machine immediately when the air or hot melt glue is leaking out.

And inform the qualified people to maintain.

1-6 SAFETY WHEN USING HOT MELT ADHESIVE AND SOLVENT

A. HOT MELT ADHESIVE

1) The surface of hot melt adhesive would be solidified immediately at normal

temperature. However, molten adhesive inside is still high temperature.

2) Always wear protective glasses, clothing and heat-resistant gloves when load hot melt

adhesive into tank or operate machine close by.

B. SOLVENT

1) Do not use an open flame or uncontrolled heating devices to heat solvents.

2) Do not use solvent that has high volatility to avoid burning and exploding at high

temperature. And this kind of solvent may result poison air at high temperature.

3) Make sure the working area is ventilation enough before use solvents.

4) Do not work under using cleaning solvent for a long time to avoid breathing too much

poison air that caused by high temperature.

NOTICE: If skin is touched by molten hot melt adhesive,

Hwang Sun Enterprise Co., Ltd. Edition 2012/064

1) Do not try to remove the molten adhesive on the skin.

2) Immerse the affected area into cold water until the adhesive is cooled down.

3) Do not try to remove the cooing adhesive from the skin.

4) Wrap the wound with clean and wet clothing. If the condition of injury is very serious,

please keep the patient’s body temperature in normal temperature, and send the patient

to the hospital immediately.

Hwang Sun Enterprise Co., Ltd. Edition 2012/065

CHAPTER 2 OPERATION INSTRUCTION

2.1 INTRODUCTION

This chapter is to introduce electrical function on control panel of HS1102S, preparations

before operation, operation procedure and how to load and change hot melt adhesive.

2.2 SAFETY PRECAUTIONS

1) Always wear the protective glasses, clothing and heat-resistant gloves to avoid being

burned by hot surface of components or molten glue

2) It may some potential voltage in joint between heating hose and dispensing nozzle, hence

only qualified people can operate and maintain this applicator.

3) Do not touch the surface of dispensing nozzle assembly to prevent from being burned by

high temperature surface or molten adhesive.

2.3 SPECIFICATION

MODEL HS1102S

TANK CAPACITY 3 Liter

MELTING RATE 3.5 Kg/Hr

MAX. OPERATION TEMP 220℃

AVAILABLE GUN &HOSE 1Set

DIMENSION (LxWxH) 630 mm × 480mm × 520mm

WEIGHT 52 Kg

POWER RATE 3.5 Kw

POWER REQUIREMENT 220VAC 60Hz 1Φ

Hwang Sun Enterprise Co., Ltd. Edition 2012/066

2.4 MACHINE FAMILIARZATION

FIGURE 2.1 APPEARANCES OF HS1102S

FIGURE 2.2 MACHINE DIMENSION (MM)

Hwang Sun Enterprise Co., Ltd. Edition 2012/067

FIGURE 2.3 CONTROL-PANEL INSTRUCTIONS

1) PID TEMPERATURE CONTROLLER

PID temperature controller is primarily used to control the temperature of the melting tank.

When the power supply is turned on, the controller will be turned on then run the programs

automatically. The indicator will show the internal temperature of the tank.

The functions of PID temperature controller as below,

Hwang Sun Enterprise Co., Ltd. Edition 2012/068

1. PV is for present temperature value:

When the main power is on, this PID temperature controller will measure the present

temperature of the hot melt tank.

2. SV is for set temperature value:

1) Press “<-” button, the SV indicator will light.

2) Press “UP” and “DOWN” to adjust temperature.

3) At last press “SET” button to storage the value. The controller will operation accordingly.

3. “OUT 1”, the indicator for confirming heating

The indicator will keep on while heating.

4. “AT”, auto calculation indicator

PID temperature controller automatically calculates at first time, depending on the adhesive

amount in the melting tank. At this moment “AT” indicator keeps ON. Afterward PID

temperature controller does not calculate automatically and “AT” indicator keeps OFF.

5. “AL1”, alarm indicator

When the practical temperature is more or less than the upper and lower limit, the

“AL1”indicator on the LCD will flicker continuously.

6. “<-”, setting button

Press “<-“, SV indicator keeps flickering. Input the required tank temperature value by

pressing “Value setting button”(▲or ▼), and then press “SET” button to storage the

setting value.

7. “SET”, function shift button

The parameters would be displayed by pressing “SET” button for 5 seconds. Use “UP” and

“DOWN” buttons to re-set parameters. The following is the introduction of each function,

1) Auto calculation setting: When set to YES, PID carries out automatic calculation. When

set to NO, PID does not carry out automatic calculation.

2) Setting of upper and lower limit of temperature: TO set the required temperature range.

When the practical temperature reaches a value within this range, it is considered as an

effective temperature.

Hwang Sun Enterprise Co., Ltd. Edition 2012/069

2) Electronic temperature controller

This temperature controller is mainly used to control temperature of dispensing nozzle and

heating hose. There are signs on control panel to mark which one is for dispensing nozzle or

heating hose.

Temperature setting is by turning the knob. (5℃per graduation) The heating indicator on left

side is on while heating.

3) MIAN POWER AWITCH

SWITCH TO “ON” POSITION, THE INDIC

ATOR

ON CONTROL PANEL WILL BE ON.

4) START/STOP SWITCH OF MOTOR

Press “START” button (green) to turn on the motor

when the temperature of the hot melt tank has already

reached the setting value. If temperature has not

reached yet, the motor cannot be started.

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