Henny Penny LVE 30 Series Manual de usuario

FM08-719A©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020

Hazards

These icon

s alert you to a possible risk of personal injury.

Equipment alerts

Look for this icon to find information about how to avoid damaging the

equipment while doing a procedure.

Tips

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or this icon to find helpful tips about how to do a procedure.

FRYERS FR 25

Henny Penny Corp.

Open Fryer - Electric

LVE 30X

Cross reference (optional)

Daily maintenance tasks

FR 25D01 Maintenance Filter

& Fryer Vat

Cleaning

Weekly maintenance tasks

FR 25W01 Clean Behind

Fryer

Quarterly maintenance tasks

FR 25Q01 Check Filter

System O-Rings

FR 25Q02 Deep Clean

Annual maintenance tasks

FR 25A1-T Inspection

Model LVE 30X

Henny Penny Corp

.Open Fryer Electric LVE 30X FR25

Maintenance Filter & Fryer Vat Cleaning Daily FR 25 D01

FM08-720A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 1 of 4

Why

Cleans the vat of crumbs and filters the oil thoroughly to prolong the life of the oil

Time required

5 minutes to prepare

10 minutes per vat to complete.

Time of day

During low volume hours.

Hazard icons

Tools and supplies

Heat-Resistant

Gloves, filtering

Face shield

Apron, heat-resistant

Hi-Temp Tool with Multi-Use Pad and Detail Brush

McFilteringKit for built-in

filtering system, sample

Cleanser

KAY®QSR Fryer

KAY®QSR Heavy

Duty Degreaser

lution

Clean, Sanitizer-soaked

towels

Bucket, soiled towels 3-Compartment Sink

- KAY®SolidSenseTM All-Purpose

Super Concentrate (APSC) Solution

Goofer Tool

Procedure

Put on protective gear

Use all McDonald’s approved

safety equipment, including

apron, face shield and heat-

resistant gloves.

Hot oil can cause severe

burns

Check filter pan

Make sure filter drain pan and

pan cover are properly in

place with the filter pipe

tightly connected.

If the filter drain pan or pan

cover is not properly

installed, an alert will display.

Enter the Oil and Filter menu

Make sure the oil is hot, to get

the best results from filtering.

Tap the Settings button, and

then tap to enter the Oil &

Filter menu.

Enter Daily Maintenance Filter

Tap Daily Filter to enter the

Daily Maintenance Filter

procedure.

Maintenance Filter & Fryer Vat Cleaning (continued)

FM08-720A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 2 of 4

nny Penny Corp.Open Fryer Electric LVE 30X

Daily

FR 25 D01

Start Daily Filter

Follow prompts to start the

Daily Filter.

-For split vats, choose left

or right side.

-As prompted skim the vat

to remove floating

crumbs.

- Tap Start Filter to drain

the oil. Draining displays.

-Tap X to exit the Daily

Filter screen and return to

normal operation.

Lift elements

Once oil has drained, remove

basket support, and use lift

tool to raise the hinged

elements from the vat.

Use heat-resistant gloves

when lifting elements or

burns could result.

Be careful not to damage high

limit probe(s) in center of

elements.

Scrub inside vat

Attach thePad to theHi-

Temp Pad Holder and

moisten with shortening.

Sprinkle KAY®QSRFryer

Cleanser on the Pad and scrub

the walls, corners, and bottom

oftheinside of the vat. Use

the Hi-Temp Detail Brush to

remove soil built up and

debris fromheating element

coils, corners and bottom of

vats and other hard-to-reach

areas.

Be careful not to damage the

sensing probes and DO NOT

scrub elements or breading

will stick and burn.

KAY®QSRFryer Cleanser

Drain complete

Once the vat is clean, Drain

Complete displays.

Washing

Lower the elements and then

tap the Start Wash, play

button. Washing displays. Oil

is circulated through the vat.

Wash complete

Once wash cycle is complete,

Wash Complete displays.

Buttons for Repeat Wash or

Start Rinse are available. If

vat is not yet clean, tap the

Repeat Wash arrow and step

9 is repeated.

Rinsing

If vat is clean, tap the Start

Rinse, play button. Rinsing

displays. The oil is pumped

into the vat and rinses it.

Rinse complete

Once completed, Rinse

Complete displays with

buttons for Repeat Rinse or

Start Polish. If vat is not yet

clean, tap the Repeat Rinse

arrow and step 11 is repeated.

Polishing

If vat is clean, tap the Start

Polish, play button and oil is

circulated through the filter

system for 5 minutes.

-A Skip Polish action

button is available to exit

the polish step at any

point in the process.

- Continue to step 14.

Refilling

Once the polish cycle is

complete, Refilling displays

and the vat fills with oil.

Maintenance Filter & Fryer Vat Cleaning (continued)

FM08-720A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 3 of 4

nny Penny Corp.Open Fryer Electric LVE 30X

Daily

FR 25 D01

Refill complete

Once vat is full, Refill

Complete displays.

- Tap the Start Heat play

button to begin heating

the oil.

-A Skip Heat action

button is also available to

proceed without heating

the oil.

Change filter pad

Open the door, pull-out the

filter drain pan assembly

using the handle on the drain

pan.

This pan could be hot!

Use heat-resistant gloves

or severe burns could

result.

Remove filter drain pan cover

Lift the pan cover from the

drain pan and set aside.

Remove crumb basket

Lift the crumb basket from

the drain pan. Wipe the oil

and crumbs from the crumb

basket and discard. Set aside.

Remove filter pad retaining

ring

Remove the filter pad

retaining ring set aside.

Remove filter pad from pan

Pull the filter pad from the

pan and discard pad.

Remove bottom screen

Pull the bottom screen from

pan set aside.

Clean drain pan

Take the removable parts to

the 3-compartment sink to

wash in KAY®SolidSenseTM

All-Purpose Super

Concentrate (APSC)

Solution and rinse

thoroughly with warm water.

Allow to air dry before

reassembling.

KAY®SolidSenseTM All-

Purpose Super

Concentrate (APSC)

Reassemble

Reassemble in reverse order,

placing the bottom screen into

the filter pan first, followed

by the new filter pad,

retaining ring, crumb catcher,

and then lid.

Be sure that the drain pan,

bottom screen, crumb catcher,

and the retaining ring are

thoroughly dry before placing

filter pad into pan as water

will dissolve the filter pad

Activate screen lock

On the control panel, swipe

up and tap the lock icon. The

screen locks for 10 seconds

for cleaning.

Maintenance Filter & Fryer Vat Cleaning (continued)

FM08-720A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 4 of 4

nny Penny Corp.Open Fryer Electric LVE 30X

Daily

FR 25 D01

Clean control panel

Wipe the control panel with a

clean, sanitizer-soaked towel

sprayed with KAY®

SolidSenseTM All-Purpose

Super Concentrate (APSC)

Solution.

Do not splash water on or

around controls or damage to

the control may occur.

Clean exterior of Fryer

Wipe down the exterior ofthe

fryer with a clean, sanitizer-

soaked towel sprayed with

KAY®QSRHeavy Duty

Degreaser Solution.Rinse

with a separate clean,

sanitizer-soaked towel.

KAY®QSRHeavy Duty Degreaser Solution

Check FilterDrain Pan O-Rings Quarterly FR 25 Q01

FM08-721A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 1 of 1

Henny Penny Corp

Open Fryer Electric LVE 30X

Quarterly

FR 25Q01

Why

To seal the drain pan tube and fryer plumbing connection, allowing for proper filter pump suction.

Time required

5 minutes to examine and replace if necessary

Time of day

Start of day or any time the fryer is not filtering.

Hazard icons

Tools

Small flat-head

screwdriver

Heat Resistant

Gloves

Procedure

Pull-out filter drain pan

Open the door and pull the

filter drain pan assembly out,

using the handle on the drain

pan.

This pan could be hot! Use

heat-resistant glovesor

severe burns could result.

Check O-rings

Visually check the O-rings on

the tube of the filter drain pan

for any cracks or breaks and

replace quarterly or as

necessary.

O-ring failure will cause the

filter pump to not return oil

from the pan to vats during

filter cycles.Replace

Good

Remove old O-rings

Using a small, flat-bladed

screwdriver, pry up on the

O-rings and pull all 3 off the

end of the tube.

Only use Henny Penny

approved replacement O-rings

which will withstand high

temperatures.

Install new O-rings

Roll new O-rings into the

notches on the tube.

Use cool cooking oil to aid in

O-ring lubrication during

replacement.

Vat Deep Clean Procedure Quarterly FR 25 Q02

FM08-722A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 1 of 5

Henny Penny Corp

Open Fryer Electric LVE 30X

Quarterly

FR 25Q02

Why

To thoroughly clean the vat by removing caramelized oil from vat

Time required

1 hour

15 minutes to prepare & complete per vat

Time of day

After close if not 24-hour store

For 24-hour restaurants: The task can be performed one

vat at a time. You will be able to serve customers with

remaining vats not immediately adjacent.

Hazard icons

Tools and supplies

Heat-Resistant

Gloves

Face shield

Apron, heat-resistant

Heat-Resistant Pail

Hi-Temp Tool with Multi-Use Pad and Detail

Brush

KAY®QSR Heavy

Duty Degreaser

Paper towels

- 3-Compartment Sink

- KAY®SolidSenseTM All-

Purpose Super Concentrate

(APSC) Solution

½ Gallon Stainless

Ste

el Pitcher

Goofer Tool

Procedure

Perform Filter Cycle

To get the best results from

the deep clean process,

perform a filter cycle before

proceeding to deep clean

mode. To activate a filter

cycle, tap the Oil Info icon

and then tap the Express

Filter button that appears in

the Oil Info screen.

Cover Vats

Cover adjoining vats to

avoid accidentally

contaminating oil with fryer

Deep Clean solution.

Do not cook product in an

adjoining vat when the Deep

Clean process is in progress

to avoid contaminating the

oil and product.

Vat Deep Clean (continued)

FM08-722A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 2 of 5

Henny Penny Corp

.Open Fryer Electric LVE 30X

uarterly FR 25Q02

Put on protective gear

Use all McDonald’s

approved safety equipment,

including apron, face shield

and heat-resistant gloves.

Hot oil or water can cause

severe burns.

Enter Deep Clean Mode

Tap the Settings button to

display the Settings menu,

and then tapDeep Clean

toenter Deep Clean Mode.

Enter Code

Enter passcode 1234 by

tapping the number buttons.

Vat Choice (Split Vats Only)

and Warnings

For split vats, select deep

clean oneor both sides.

The display shows Deep

Clean Left Side,Deep

Clean Right Side, orDeep

Clean Both Sides.

-Tap the choice for the

deep clean to be

performed.

-Full vats do not have

this option.

Burn Risk warnings display.

-Ensure all PPE is

properly worn.

-Tap OK and Confirm to

proceed with the Deep

Clean.

-Or tap Cancel to exit.

Filter Drain Pan Empty

A deep clean requires an

empty filter drain pan.

Check the filter drain pan

for oil, and then tap:

No, if oil is not present

tapping No will proceed

to a draining the vat

step.

Yes,if oil is present

tapping Yes will ask the

user to re-evaluate the

filter drain pan status.

- TapNext if thefilter

drain pan is empty.

-Tap Exit if thefilter

drain pan is not empty

and the Deep Clean

mode isexited.

Confirm Oil in Vat

For Full Vat:

-Tap Yes if thevat has

oil in it.

-Tap No if thevat is

empty.

For Split Vat:

-Tap Yes ifthe left split

vat has oil in it.

-Tap No if theleft split

vat isempty.

If tapping:

-Yes,proceed to step 9.

-No,proceed to step 10.

Disposing of Oil

To dispose the oilfrom a

vat, use the Dispose the oil

to prompts.

Cart: Units without bulk oil

systems tap the Cart button.

Rear: For units with bulk

oil systems, tap the Rear

button. After the oil drains

into the pan, the door

mounted dispose switch

may be used.

Vat Deep Clean (continued)

FM08-722A ©McDonald’s Corporation · Planned Maintenance Manual · Revised August 2020 Page 3 of 5

Henny Penny Corp

.Open Fryer Electric LVE 30X

uarterly FR 25Q02

Start Deep Clean

"Ready to start Deep

Clean" is displayed.Tap

Ready to begin the deep

clean process.

11a

Prepare Filter Pan

Empty filter drain pan of

internal filtering

components and take the

components the 3-

compartment sink to wash

and rinse. Wash with KAY®

SolidSenseTM All-Purpose

Super Concentrate (APSC)

Solution and rinse

thoroughly with warm

water. Allow to air dry.

Return theempty filter drain

pan and cover to the fryer.

Tap Next on the control to

confirm this step is

complete.

KAY®SolidSenseTM All-

Purpose Super Concentrate

(APSC) Solution

11b

Prepare Solution:

For Cleaning Full Vats:

Pour 2/3 of 1gal. (3.8L)

bottle offull-strength

KAY®QSRHeavy Duty

Degreaser into empty vat

andfill with hot water to

approximately 1” (25

mm) over the oil fill lines.

For Cleaning Split Vats:

Pour 1/3 of 1 gal.(3.8L)

bottle offull-strength

KAY®QSRHeavy Duty

Degreaser into emptyvat

and fill with hot water to

approximately 1” (25

mm) over the oil fill lines.

KAY®QSRHeavy Duty

Degreaser

Make sure the vat is filled to

1 in. (25 mm) above thetop

fill line. Then tap Next to

proceed to start the soak.

Start the soak when ready

displays.Tap the play

button to start the soak

sequence.

Add water as needed during

cleaning process to keep

solution 1 in. (25 mm) above

the top fill line.

KAY®QSRHeavy Duty

Degreaser Solution

Soak

"Soak in process"is

displayed along with a

countdown timer. Heat is

regulatedto 195°F (91°C)

for onehour.

Tap the button to:

-Pause

-Resume

-Stop

After the 60-minute

countdown timerexpires,

"Soak is complete"is

displayed. Tap the

checkmark button to

proceed to the Scrub the

vat step.

Attach the Pad to theHi-

Temp Pad Holder.

Frequently dip the Hi-Temp

Pad Holder into the

Degreaser Solution and

gently brush area above

solution level toremove

solution from upper portion

of vat. After scrubbing the

vat, tap NEXT.

KAY®QSRHeavy Duty

Degreaser

Vat Deep Clean (continued)

Henny Penny Corp

.Open Fryer Electric LVE 30X

uarterly FR 25Q02

Discarding Solution

"Remove the water mix

from vat" is displayed with

adrain pan or manual

option. Tap preferred

selection to proceed.

CAUTION! Ensure the

drain pan is empty prior

to initiating.

Using a 1/2 gal. (2 liter)

stainless steel pitcher,

remove the solution from

the vat, pouringit into a

heat-resistant pail for

disposal.

Tap NEXT to confirm most

of the water mix has been

manually removed. "Lift

elements out of way" is

displayed. Use the element

lift tool to fully raise the

elements and tap NEXT.

Hot solution can cause

severe burns, wear heat-

resistant gloves and

protective gear.

KAY®QSRHeavy Duty

Degreaser Solution

Clean Vat

"Scrub the vat" is displayed.

Use the Hi-Temp Detail

Brush to clean heating

elements and use the Hi-

Temp Pad Holder and Pad to

clean the inside of the vat

walls, corners and top.

Use the lift tool and lift the

hinged element from the vat

as needed.

Do not scrape the electric

fryer elements or usethe

scouring pad on the

elements orbreading will

stick and burn.

Do not use steel wool, wire

brush, putty knife, other

abrasive cleaners, or

cleaners/sanitizers

containing chlorine,

bromine, iodine, or

ammonia chemicals as these

will deteriorate the

stainless-steel material and

shorten thelife ofthe unit.

Tap NEXT toproceed.

Lower the elements as

prompted and tap NEXT

again.

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