Hellermann Tyton MK7P Manual de usuario

MK7P

Operating Instruction

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GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTR

Operating Instructions • MK7P • 09-2016 • 031-93401

GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTR

Operating Instructions

Contents

1 Information about the operating instructions.................... 4

2 Intended use............................................. 4

3 Representation and layout of warning instructions ............... 4

4 Initial operation .......................................... 4

5 Overview image .......................................... 5

6 Using the application tool .................................. 5

7 Tension force ............................................ 6

7.1 Recommended tension force ...................................6

7.2 Setting the tension force via the adjustment dial ....................6

7.3 Setting the tension force using the quick adjustment .................6

7.4 Fine adjustment of the tension force .............................6

7.5 Adjustment lock.............................................7

7.6 Installing the adjustment lock cap ...............................7

8 Maintenance............................................. 7

9 Repairs ................................................. 7

9.1 Replacing the blade ..........................................7

10 Withdrawing from operation ................................ 8

11 Spare parts and accessories ................................. 8

12 Technical data ........................................... 8

The original operating instructions are written in German. The translations are based

on these original operating instructions.

Operating Instructions • MK7P • 09-2016• 031-93401

Information about the operating instructions

1 Information about the operating instructions

These operating instructions apply for the MK7P application tools only. Please read these operating

instructions carefully and ensure that they are understood by any person using the application

tool.

Within this operating instructions you will ﬁnd images illustrating best practice guidelines for

operating and maintaining the application tool, along with contact details for your local

HellermannTyton country representative.

2 Intended use

The MK7P tool is intended for the application of both inside-serrated and outside-serrated nylon

cable ties. The tool is not suitable for use with alternative cable ties (e.g. metal) and must also not

be modiﬁed or interfered with by any user. The MK7P application tool is operated pneumatically

(compressed air lubricated/unlubricated).

We are not liable for any damage and claims arising from the improper operation or use of the

cable tie installation tool, nor are we responsible for any damages caused by defects resulting from

inappropriate or unsuitable use of the tool, incorrect or careless treatment, normal wear and tear

as well as any modiﬁcations made to the tool by the customer of a third party.

The warranty/repair by HellermannTyton does not include the rectiﬁcation of faults that result from

force majeure, external inﬂuences, customer neglect (e.g., modiﬁcations or attachments,

application errors etc.) or the inﬂuence of third parties. The replacement of worn parts or spare

parts during or after maintenance work carried out according to HellermannTyton instructions is

also not included.

The application tool must only be operated when in a technically sound condition.

3 Representation and layout of warning instructions

The hazard level with the associated warning symbol and explanation are illustrated below:

WARNING

Possible risk of lethal or serious injuries.

CAUTION

Possible slight injuries.

NOTE

Texts with this symbol indicate situations that can lead to damage to the tool if not observed.

4 Initial operation

The application tool must be connected to a pneumatic hose and can then be used immediately.

fTake the application tool out of the packaging and check it for damage. If damaged, inform the

supplier in writing immediately.

fConnect the application tool to a pneumatic hose with an inner diameter of 4mm. Secure the

connection against accidental loosening.

fSet the air pressure to max. 6bar.

fActuate the trigger and check that the carrier moves all the way to the end position.

fSet the desired tension force on the adjustment unit.

Operating Instructions • MK7P • 09-2016 • 031-93401

Overview image

GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTR

5 Overview image

In Figure A you can ﬁnd an overview image of the application tool.

1 Attachment ring

2 Casing

3 Compressed air connection

4 Fine adjustment (part of the adjustment unit)

5 Quick adjustment (part of the adjustment unit)

6 Tension force scale

7 Trigger

8 Blade

9 Nose piece

10 Nose piece screw

6 Using the application tool

WARNING

There is a risk of serious injury when working with compressed air.

fAlways use safety glasses during work.

fAlways attach the application tool to the attachment ring behind the casing so that the compressed air

connection is not strained.

fEnsure that the compressed air connection is not damaged and is connected correctly.

fDo not use pressure cylinders as a source of compressed air.

fDisconnect the compressed air supply before performing any repairs, maintenance or replacing parts.

CAUTION

There is a risk of injury when pulling the trigger and tightening the cable tie, or when using unsuitable

cable ties.

fAlways use safety glasses during work.

fWhen pulling the trigger, make sure that no limbs are between the cable tie and cable bundle.

fUse only HellermannTyton nylon cable ties.

NOTE

Material damage can result from improper operation of the application tool.

fAttach a retaining strap attachment ring 1 (Figure A ).

fSet the desired tension force (see section "Tension force").

fApply the cable tie 1 (Figure B ) around the cable bundle.

fPull the end of the strap 2 through the head 3 of the cable tie.

fTighten the cable tie by hand so that the cable tie rests tightly against the cable bundle.

fPush the open side of the nose piece 9 (Figure A ) over the strap.

fPlace the front of the nose piece at a right angle and ﬂush to the head of the cable tie.

fKeep pulling the trigger 7 until the cable tie tensions and cuts.

Operating Instructions • MK7P • 09-2016• 031-93401

Tension force

7 Tension force

The tension force that the application tool uses to tighten the cable ties can be set using the

adjustment units 4 and 5 (Figure A ).

Quick adjustment (Figure H )

7.1 Recommended tension force

The following formula can be used as guideline for the recommended tension force on the

application tool.

Minimum tensile

strength = recommended tension force

The minimum tensile strength is the force that the cable tie can withstand before it deforms or

tears (see cable tie technical speciﬁcations).

7.2 Setting the tension force via the adjustment dial

The tension force is selected in N (Newton) using the tension force scale.

Setting (tension force scale) 1 2 3 4 5 6 7 8

Tension force MK7P in 80 90 100 115 120 135 150 160

fUsing the ﬁne adjustment 4 (Figure A ) or the quick adjustment 5 , set the desired value on the

tension force scale 6 .

The tension forces speciﬁed are only general reference values. Due to the diversity of possible

inﬂuences during processing and use, we recommend to check the tension cut off forces with a

conventional force meter (frequency of the data recording should be at least 10kHz).

7.3 Setting the tension force using the quick adjustment

The tension force can also be adjusted using the quick adjustment 5 (Figure A ). The quick

adjustment can set the tension force at three levels.

Example: Start by setting the quick adjustment to Position MIN, then the following Positions INT

and STD.

fTurn the quick adjustment 2 (Figure H ) to set the required tension force.

fRead the set tension force on the tension force scale 6 (Figure A ).

7.4 Fine adjustment of the tension force

Fine adjustments or readjustments can be made using the ﬁne adjustment (see Table in "Setting

the tension force using the adjustment dial").

fTurn the ﬁne adjustment 2 (Figure G ) clockwise to increase the tension force, or counterclockwise

to reduce the tension force.

fRead the set tension force on the tension force scale 6 (Figure A ).

Operating Instructions • MK7P • 09-2016 • 031-93401

Maintenance

GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTR

7.5 Adjustment lock

NOTE

The adjustment lock only blocks the ﬁne adjustment.

The quick adjustment is possible even when the adjustment lock is activated.

The adjustment lock prevents unintentional adjustment of the tension force.

fUsing a screwdriver, unscrew the screw 2 (Figure E ) of the adjustment lock from Position 1 . To do

so, the ﬁne adjustment ring must be held tight to prevent it from turning.

fScrew the screw 2 (Figure F ) back in before locking it in Position 1 .

;The adjustment lock is installed.

7.6 Installing the adjustment lock cap

The adjustment lock cap ensures that the set tension force cannot be changed.

fRemove the screw 1 (Figure I ) to remove the adjustment unit 2 .

fPut on the adjustment lock cap 1 (Figure J ).

;The adjustment lock cap is installed.

8 Maintenance

The application tool is largely maintenance-free.

9 Repairs

NOTE

The application tool can be damaged when opening the housing, making changes to the components or if

repairs are carried out incorrectly.

fApplication tool only to be repaired by authorised personnel.

Repair work must only be carried out by the manufacturer or persons authorised by the

manufacturer. This also includes opening the application tool and changing components or

functions.

9.1 Replacing the blade

The blade should always be changed when the cable tie can no longer be cut-off neatly or easily.

CAUTION

The blade is sharp and could cause injury.

Operating Instructions • MK7P • 09-2016• 031-93401

Withdrawing from operation

fUnscrew the nose piece screw 1 (Figure C ) with a screwdriver.

fRemove the nose piece 3 .

fCarefully remove the blade 2 .

fInsert a new undamaged blade of the same size and design (see section "Spare parts and

accessories"). In doing so, pay attention to the correct direction of installation 1 (Figure D ). The

slanted side of the blade must be aligned towards the application tool.

fReplace the nose piece.

fTighten the screw for the blade holder.

10 Withdrawing from operation

When used for its intended purpose, the application tool will perform continuously without issues.

Should the application tool need to be withdrawn from operation, it must be disposed of correctly

in accordance with the country-speciﬁc disposal guidelines.

11 Spare parts and accessories

NOTE

The use of spare parts and accessories not approved by the manufacturer may lead to damage of the

application tool.

fUse only approved spare parts and accessories otherwise warranty claims shall be rendered void.

Spare parts and accessories can be procured direct from the respective HellermannTyton country

representative.

Spare parts/accessories Article-No.

Spare blade MK7P 110-07111

Nose piece 110-10213

Locking disc 110-07545

Nose piece screw 110-10130

Adjustment lock cap 110-07200

Pneumatic hose 110-30002

12 Technical data

TYPE Dimensions

(W x H x D)

Max. strap

width Weight Article-No.

MK7P 220 x 170 x 40mm 4.8mm 0.43kg Approx. 60 to 170N (adjustable) 110-07100

= Tension force

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