Helivol Interceptor 400 Manual de usuario

We will start with the head assembly.

This is the contents of the bag.

This is the assembly order of the Blade

Holders (INT-003).

Over view of the entire head assembly. The M3 Nylon Nut (INT-007) followed by

the Bearing (INT-005), Bearing Collar

(INT-006) & the last Bearing. These are

put on the Feathering Spindle (INT-010).

Push through Blade Holders (INT-003). Once in place slide on Spindle Bush (INT-

009).

Take four O Rings (INT-008). Place two on either side of the Centre

Hub CNC (INT-004).

Put the Bearings (INT-005) into place fol-

lowed by the Collar (INT-006).

Insert Feathering Splindle (INT-010) and

place Spindle Bush (INT-009) on opposite

side. Place second Blade Holder (INT-

003) over Feathering Spindle (INT-010).

Place the last Bearing (INT-005). Place the Nylon Nut (INT-007) on to end.

Tighten with two 5.5mm socket wreches. Assemble ball links (INT-001 + INT-002).

Attach Ball Links to Blade Holders (INT-

003).

Screw two 3mm screws into each Blade

Holder.

That is the blade grips completed.

Next is assembling the Stabilizer Control

Arm Set (INT-018).

Assemble the ball links (INT-001 + INT-

002) and screw them on to the Mixing

Arms (INT-017) - note position.

Place Collar (INT-011) into CNC Centre

Hub (INT-004) and push Seesaw (INT-

016) into place.

Screw another two ball links (INT-001 +

INT-002) into place on Stabilizer Control

Set (INT-018).

Screw Seesaw (INT-016) into place from

both sides with Pan Head Screw (INT-

012) .

Screw both Mixing Arms (INT-017) onto

the Seesaw (INT-016) through a Bearing

Spacer (INT-013) and two Bearings (INT-

014) with a Pan Head Screw (INT-015).

Position the Stablizer Control Set (INT-

018).

Push the Stabilizer Bar (INT-019)

through the Stabilizer Control Set (INT-

018) and Seesaw (INT-016) and into

position.

Centre the Stabilizer Bar (INT-019) with

an equal length on each side of the

Stablizer Control Set (INT-018).

Insert grub screws (threadlock metal on

metal xings) into Stabilizer Control Set

(INT-018) to lock Stabilizer Bar. Put Sta-

bilizer Blades (INT-020) on.

Check that the Stabilizer Blades (INT-

020) are level with the Stabilizer Control

Set (INT-018).

Apply threadlock to grubscrew and x

into place.

Ensure that all the Ball Links (INT-001

+ INT-002) are correctly tted to the

Swashplate Set (INT-023).

The Main Mast (INT-026) may require

cleaning to remove residue - please en-

sure that it is smooth.

Insert Needl Pin (INT-028) into Washout

Control Arm (INT-029) - note orientation

of part.

Assembly order of Washout Control Arm

(INT-029).

Push Bearing (INT-014) into place. Put Collar (INT-011) on opposing side

and screw into place the Ball Link (INT-

001 + INT-002).

Screw Washout Control Arm (INT-029)

into place on Slide Block (INT-031).

Please ensure screw is aligned correctly.

DO NOT OVERTIGHTEN.

Repeat assembly of Washout Control Arm

(INT-029) and afx to the other side of

the Slide Block (INT-031).

One length from the engraved edge is

longer than the other. The longer side is

to be placed into the frame of the heli-

copter. The shorter length into the head.

Insert the shorter side of the Main

Mast (INT-026) into CNC Centre Hub

(INT-004) and x with Pan Head Screw

(INT025) and M2 Nylon Nut (INT-024).

Slide Washout Control Set onto the Main

Mast and align with pins - please note

the direction the washout is inserted.

Slide Swashplate (INT-023) on the the

Main Mast and clip the Radius Arms(INT-

030) on to the inner Swashplate (INT-

023).

Place the Mast Lock (INT-027) onto the

main shaft and lightly fasten it in place

with the grub screw. That is the head

completed.

Next up is the Tail Drive.

Push the head of the Counter Shaft (INT-

036) into the Counter Gear Case and

secure with an E ring(INT-037).

Insert Bearings (INT-034) into the Coun-

ter Gear Case (INT-035).

Push the second Counter Gear Case

(INT-035) onto Counter Shaft (INT-036).

Place Drive Pulley (INT-033) onto the end

of the Counter Shaft (INT-036) and place

cap on end.

Place washer (INT-032) followed by a Ny-

lon Nut (INT-024) - do not over tighten.

Next is the Auto Rotation Gear Set (INT-

041).

Insert Autorotation Drive Shaft (INT-042)

into Autorotation Gear (INT-043) - it

should click into place.

Place Main Gear with one way bearing

(INT-040) on top of the Autorotation

Gear (INT-043).

Put the collar on top the one way bear-

ing. Put to one side in a safe place along

with nut and bolt.

Push bearings into the correct blocks

(INT-038).

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