Helioscreen Neo Manual de usuario

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Helioscreen Neo • INSTALLATION GUIDE | 1

INSTALLATION GUIDE

NEO

Helioscreen Australia Pty Ltd – Dealers Australia Wide

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July 2014 Misprint and technical changes reserved. © by WO&WO Art.-No.: 800431_EN

Page

CONTENTS

1. Safety

1.1 Explanation of the safety notes ............................................................ 3

1.2 General safety information ...............................................................3

2. Mounting

2.1 Tools, resources and materials ............................................................ 3

2.2 Preparing the installation ................................................................ 3

2.3Mounting situations: Wall, ceiling and rafter ................................................... 4

2.4Mounting height, number and position of the brackets ......................................... 5 - 6

2.5Fastening technique .................................................................6 - 7

2.6Fastening the awning ..................................................................8

3. initial operation

3.1 with hand crank ....................................................................10

3.2 with motor drive.....................................................................10

3.3 Setting the inclination of the awning .......................................................10

3.4. Awning inclination using the “inclination adjustment” option .......................................11

3.5. Mounting rain pelmet.................................................................11

3.6. Completing the installation / Transfer to the client .............................................11

4. DiSMounting ..................................................................... 11

5. troubleShooting ................................................................. 12

Safety noteSanDiMportant inforMation are integrateDin the text aSappropriate.

they are inDicateD with a SyMbol.

This symbol means that the relevant note is important for the safety of persons or for the function of the awning.

This symbol highlights important product information for the installation engineer or user.

1. SAFETY NOTES, WARNINGS AND MOUNTING INFORMATION

1.1 EXPLANATION OF THE SAFETY NOTES

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•Drill

• Drillbits,suitableforthedrillingsubstrateandthemountingpieces

• RatchetwithextensionandSW17andSW19sockets

• SW19ringspanner

• SW5andSW6Allenkeys

• Slotscrewdriver

• Spiritlevelandstringforalignment

• Stringtoalignthebrackets

• Testcable,resp.adjustmentset(forinitialoperation)

2. MOUNTING

2.1 TOOLS, RESOURCES AND MATERIALS

Transport the awning to the site of installation, ensuring that the orientation is correct.

The location of the drive side is indicated on the packaging.

Securetheinstallationzone(thesecuredzonemustbeatleastequivalenttothesizeofthefullydeployedawning).

If the awning is hoisted to higher awning positions with ropes, the awning must be removed from the packaging. When

attaching the hoisting ropes, ensure that the awning is properly fastened, but not damaged. Hoist the awning exclusi-

vely in horizontal position and evenly.

Failure to comply may result in collapsing of the awning and putting the health of persons at risk!

Before commencing the installation, please verify whether the type and number of brackets is in conformity with the order and

whether the mounting substrate is the same as that stated on your order.

If significant differences make the safe installation of the awning seem doubtful, please contact the manufacturer of the system and

a mounting/installation specialist.

2.2 INSTALLATION PREPARATON

1.2 GENERAL SAFETY INFORMATION

The NEO awning has been designed and manufactured in conformity with

DIN EN 13561. However, when the awning is mounted or operated, the persons involved in the respective activity may

be put at a risk if the relevant instructions are not observed.

Only qualified and duly specialized companies or trained specialist personnel may be permitted to mount the awning.

Always observe the information and notes in the Mounting and Operation Instructions.

A failure to observe the relevant information will render the manufacturer’s liability null and void.

Modification of the design or configuration of the awning is permitted only after consultation with the manufacturer or

an authorized representative.

The occupational safety and accident prevention regulations specific to each country must be complied with.

In particular, a person performing special work at height must be suitably secured.

The notes on the product and its packaging must be observed.

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2.3 MOUNTING SITUATIONS

wall Mounting ceiling Mounting

Mounting with croSSeD arMS anDrain pelMet rafter Mounting

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2.4 MOUNTING HEIGHT AND POSITION OF THE BRACKETS

DeterMination of the Mounting height for wall-MounteD awningS:

The mounting height depends on the extended length and inclination of the awning. Please refer to the drawing on the right for

basic orientation. Always ensure that there is sufficient headroom.

requireD MiniMuM nuMber of trl bracketS:

The following tables indicate the number of standard supplied brackets required for mounting the NEO awning to a con-crete

base using the wall bracket and bracket plates.

Standard number of supplied brackets for the wall/ceiling bracket for mounting on a concrete base

Projection(mm) Width(mm)

1100 - 4000 4001 - 6000 6001 - 8000 8001 - 12000 12001 - 14000

1500 23469

2000 23469

2500 23469

3000 23469

3500 2 5 4 10 15

Standard number of brackets supplied for mounting using a bracket plate

Projection(mm) Width(mm)

1100 - 4000 4001 - 6000 6001 - 8000 8001 - 12000 12001 - 14000

1500 23469

2000 23469

2500 23469

3000 23469

3500 23469

Mounting height:The awning can

produce crushing forces and shear stresses,

for instance between the drop profile and the

casing, on the jointed arms and at the point

where different profiles meet.

In the interest of human safety, the mounting

height must be at least 2.50m. If the situ-

ation requires a mounting height less than

the stated minimum height, it is necessary

to operate the awning manually or with a

switch mounted at a location from where the

moving parts can be observed.

The drop proﬁle must reﬂect a minimum

distance of 40 cm from ﬁxed objects.

height of awning in mm

projection in mm

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In coupled systems, note that after insertion into the brackets, the systems

have to be pushed about 7 cm towards one another.

poSition of the bracketS:

The brackets should be placed as close as possible to the connection points on the arms. The following sketches illustrate

thebestpossibledistributionofbrackets.Dimension>A<shouldbeamaximumof300mm.

DrillingS for bracketS:

Transfer the drilling outlines of the brackets to the deter-

mined bracket positions.

Select the appropriate drill bit for the respective

base material and mounting method.

System with 2 arms and 2 resp. 3 brackets

System with 3 arms and 3 resp. 5 brackets

System with 2 arms and 4 resp. 5 brackets

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Reduction of forces can be achieved by increasing the number of bracketsin

thevicinityofthearmsorbyusingbracketplates(seeadjoiningfigure).

Insulating layer removed

Spacer tube

Mounting on therMally inSulateD façaDeS:

Insulating plaster and full multi-layer thermal insulation

are not pressure stable. Therefore, it is necessary to use

distancers for the entire surface of the awning brackets or

at least for the area around the screws. The picture on the

right illustrates one possible variant:

bracket Mounting:

First attach and align both outer brackets. Using a string,

accurately align all other brackets precisely to the outer

brackets. Even out irregularities of the base by using

suitable spacers. Then tighten all screws and check that

brackets are firmly attached.

for a rain pelMet:

Prior to mounting the system, push the support

onto the installation tube and secure it with the threaded

pin on the underside.

(Forthefinalinstallationoftherainpelmet,

seeSection3.4.oftheInstallationInstructions).

Ensure that sufficient personnel is available to lift the awning.

The awning weighs up to 80kg; the weights are defined on the

packaging.

Slidetheawningandsupporttubeintothebracketsfromthefront.Lightly

grease the threads of the fixing screws and insert them into the drillholes

from below, then secure them with square nuts.

Straighten the awning laterally. Tighten all fixing screws.

2.6 FASTENING THE AWNING

2.5 MOUNTING TECHNIQUE

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aDjuStMent of the arMinclination:

• Extendawningapproximatelyhalfway.

• LoosenbothlateralboltsofthebracketswithaSW6

Allen key.

• Relievethetiltingpartbyliftingthearmandsetthe

inclination by turning the bolt on the underside

with a SW 17 ring spanner.

turning counter-clockwiSe →awning iSlowereD

turning clockwiSe →awning iSraiSeD

Intheeventofasignificantchangeoftheinclinationsetting(morethan10°),thearmsmustbeadjustedalternately.

• Afterhavingperformedthearmadjustment,firmlyretightenlateralscrews.

3.3 SETTING THE INCLINATION OF THE AWNING

Adjusting the inclinationLoosen screws

Insert hook of the hand crank in the eye of the driving gear and fully extend awning.

Theendpositionoftheawning(fullyout)isfactoryset,butadjustmentsmaybepossible(pleasecontactthesystemmanufacturer).

In fully extended condition, the awning is optimally stretched.

When winding up the awning for the first time, check that the covering is wound up properly and that the articulated arms fold

correctly(parallel).

Whentheendpositions(inandout)arereached,donotforcehandcrankfurther.Otherwisethegearingmaybe

damaged.

3.1 WITH HAND CRANK

3. INITIAL OPERATION

Beforetheinitialoperationoftheawning,removeallobjects(e.g.ladders,toolsetc.)fromthefulltravelrange(in/out)of

the awning and from underneath the awning.

Duringthetrialoperation,ensurethatnobodyisinthisarea–thereisariskofinjuryincaseofamalfunction.

3.2 WITH DRIVING GEAR

Fortrialoperation,alwaysusethetestcable(noautomaticcontrolunitsetc.).Inaddition,theoperatormustbeableto

see the awning.

If the test cable has not yet been connected, connect to the drive cable. The end position switches of the motors are

factoryset.Ifcorrectionsarenecessaryonlocation,thesecanbecarriedoutinaccordancewiththe“DrivingGear

Instruction Manual“.

Fully extend awning and check switch-off point. In fully extended condition, the awning is optimally stretched. When

winding up the awning for the first time, check that the covering is wound up properly and that the articulated arms fold

correctly(parallel).

Electrical installation work and connections to the mains must be carried out exclusively by a licensed electrical company.

In the case of awnings operated with a switch, the switch must be positioned in sight of the drop proﬁles, but at least

0.4 m away from moving parts, and at a height corresponding to national regulations concerning handicapped persons

(preferablylessthan1.30m).

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• Clearsite.Removepackagingmaterialsfromsiteanddisposeaccordingtolocalregulations.

• Intheeventofqueriesatalaterdate,theordernumberandtheproductnamemustberecordedbythe installer on the

operating instructions under "Product labelling".

• Handovertoclientallinstructionsconcerningtheinstallationandoperationoftheawningaswellastheinstructionsfor

the electrical connections of control units and switches.

Give client comprehensive instructions about the operation of the awning. Failure to observe the instructions and incorrect

operation can result in damages to the awning and accidents.

Notify client of the wind resistance class of the awning.

3.6. COMPLETING THE INSTALLATION / TRANSFER TO THE CLIENT

3.4. AWNING INCLINATION FOR THE "INCLINATION ADJUSTMENT" OPTION

With the “inclination adjustment” option, it should be noted

that with a greater change of inclination,

thearmsarealternatelyshiftedbyamaximumofapprox.10°.

Care should also be taken that the drop proﬁle

is positioned horizontally using the attached spirit level,

especially when retracting the awning.

3.5. MOUNTING RAIN PELMET

The supports for the rain pelmet have already been installed

whenthebracketsweremounted(Section2.5.).

• Afterthesystemhasbeenmounted,pushtherainpelmet

from the front into the retaining bracket with both grooves

and straighten it. The ﬂexible sealing lip pointing toward

the wall must face upward to prevent water from running

behind the awning.

• TightentheclampingscrewsusingaSW5Allenkey.

• Fastenthesidepartsoftherainpelmetwithcross-head

screws into the screw sockets of the proﬁle.

Install the coupling in the same manner for coupled rain pelmets.

The coupling engages half of each proﬁle.

Clamping screw Sealing lip

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5. TROUBLESHOOTING

type of Defect cauSe reMeDy

Drivinggeardoesnotwork

No power Checkconnection(specializedcompany)

Drivinggearnotcorrectlyconnected Checkconnection(specializedcompany)

Thermal protection of the driving

gear activated Wait for 15-20 min., then operate again

Remote control batteries empty Check light signal on sending unit, replace batteries

Higher-level control unit prevents

manual operation

Wait until higher-level signal is not activated any

more.

System does not extend or

retract fully

End positions of the driving gear

changed, or incorrect end position

setting

Resetorre-programendpositions(seeDrivingGear

InstructionManual)

Awning makes grating noises Insufficient lubrication Spray arm articulation bearing with a suitable

lubricant(e.g.Teflonspray)

System does not close on one

side Fabric not sewn straight Linecoveringonthissidebyapplyingfabrictapeto

roller tube

Ensurethattheareaaroundtheawningisfreeofunauthorizedpersonnel.De-energizeawningswithdrivinggearand

secure against accidental switch-on.

• Dismounttheawningexclusivelyinretractedcondition.

• Dismountingoftheawningisthereverseofthemountingprocedure.

Caution:Incoupledsystems,thepassivelydrivensystem(withoutdrivinggear)mustbesecuredto

prevent accidental extension before the systems are uncoupled.

4. DISMOUNTING OF THE AWNING

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