HELI CBD35-530 Manual de usuario

Operation and Maintenance manual

CBD35-530

Electric Pallet Truck

Warning！Please read this manual before using.

Warning！Operator should have skillful ability to use this truck and

compliance safety rules.

Ningbo Lida Logistics Equipment Co.,Ltd.

1. General introduction.........................................................................................................................................................4

1.1 Using scope.............................................................................................................................................................4

1.2 Vehicle components...............................................................................................................................................5

1.2.1 Handle operation.........................................................................................................................................5

1.2.2 Key switch .................................................................................................................................................. 6

1.2.3 Battery discharge indicator....................................................................................................................... 6

1.2.4 Emergency parking.................................................................................................................................... 6

1.3 Standard configuration of technical data ..........................................................................................................7

1.3.1 Performance Data.......................................................................................................................................7

1.3.2 Dimensions Data.........................................................................................................................................7

1.3.3 Weights.........................................................................................................................................................8

1.3.4 Battery.......................................................................................................................................................... 8

1.3.5 Tyres............................................................................................................................................................. 8

1.4 Data Plates..............................................................................................................................................................9

2. Initial use............................................................................................................................................................................ 9

3. Battery - Recharging,Replacement............................................................................................................................... 9

3.1 Safety Regulations for Handling Acid Batteries................................................................................................ 9

3.1.1 Fire protection............................................................................................................................................. 9

3.1.2 Battery maintenance................................................................................................................................ 10

3.2 Battery Types........................................................................................................................................................10

3.3 Charging................................................................................................................................................................ 10

3.3.1 Charging.....................................................................................................................................................10

3.3.2 Finish of charging..................................................................................................................................... 10

3.4 Battery Removal and Installation...................................................................................................................... 10

3.4.1 Removing the battery...............................................................................................................................10

3.4.2 Installment of battery................................................................................................................................10

4. Industrial Truck Operation.............................................................................................................................................11

4.1 Safety Regulations for Truck Operation ......................................................................................................... 11

4.2 Driving....................................................................................................................................................................12

driving ......................................................................................................................................................................... 12

braking ................................................................................................................................................................12

4.3 Steering ............................................................................................................................................................... 12

4.4 Braking...................................................................................................................................................................12

4.4.1 Service brake............................................................................................................................................ 12

4.4.2 Inversion braking...................................................................................................................................... 12

4.4.3 Regenerative braking...............................................................................................................................13

4.5 Parking vehicles safely....................................................................................................................................... 13

5. Maintenance and repair................................................................................................................................................ 13

Contents

5.1 Operation safety and environmental protection ............................................................................................13

5.2 Safety regulation for maintenance .................................................................................................................. 13

5.2.1 Service person.......................................................................................................................................... 13

5.2.2 Lifting and jacking equipment ...............................................................................................................14

5.2.3 Clean operation .......................................................................................................................................14

5.2.4 Operation to the electrical system ....................................................................................................... 14

5.2.5 Regulation parameters .......................................................................................................................... 14

5.2.6 Vehicle tire ............................................................................................................................................... 14

5.2.7 High pressure hose for hydraulic system ........................................................................................... 15

5.3 Maintenance and inspection ............................................................................................................................ 15

5.3.1 Maintenance checklist............................................................................................................................. 16

5.3.2 lubrication maintenance.......................................................................................................................... 17

5.3.3 Maintenance instructions........................................................................................................................ 17

5.3.4 Disuse and storage.................................................................................................................................. 20

5.3.5 Safety inspection on the vehicle regularly or in case of abnormal conditions............................... 20

1. General introduction

1.1 Using scope

The pallet truck is permitted only in accordance with this instruction manual.

The pallet truck described in this manual is a walking pallet truck with self-propelled control,

with the function of controlling the height lifting by electric operation. This truck is designed for

lifting, descending and carrying loads.

This manual provide vehicles related technical characteristics, structure, vehicle parts,

operation and maintenance. Operators and serviceman should follow the correct operation and

maintenance. Any accidents caused by unreasonable operation of users take charge by itself,

our company will not assume any responsibility, For unrelated users, please contact my sales

companies and related personnel.

Improper use can lead to personal injury or machine damage. The operator should use

properly and the vehicle is operated only by trained and authorized person.

The truck should be used on a firm, flat, well-formed surface and suitable road. Generally in

+5℃to +40℃room temperature environment under the indoor use.

Rated load capacity are marked on capacity labels and nameplates, and operators must pay

attention to these warning labels and safety instructions. Any modify that may affect the rated

load, stability or safe operation of the vehicle should have written approval from the vehicle's

originator or its authorized manufacturer. It include such as increased braking, steering, visibility

and removable attachments. After a modification or change is approved by the manufacturer or

its successor, the capacity nameplate, label, identification mark, operation and maintenance

manual shall be changed accordingly. Failure to follow these instructions will result in loss of

warranty.

Our company's business policy is to continuously improve the product. If the specification

isn’t consistent with the actual product due to product parameters change. please connect with

the company in time, please understand.

The vehicle data and structure introduced in this manual shall not be used as the basis for

product acceptance.

1.2 Vehicle components

1.2.1 Handle operation

Serial number

Name

Serial number

Name

Operating handle

Assistant wheel assembly

Emergency button

Battery

Battery discharge indicator

Load backrest

Key switch

Pallet fork

Hood

Load bearing wheel assembly

Drive wheel assembly

Serial number

Name

Function

Emergency reverse

button

Protect driver function

switch

Traveling switch

Control driving direction

and speed

The horn button

Sound the alarm

Rising button

Lifting load

Decline button

Descending load

1.2.2 Key switch

Screw the key to the "ON" position, turn on the vehicle power.

Screw the key to the "OFF" position, turn off the vehicle power.

In case of vehicle failure, please turn the key switch to the "OFF"

position and drag the vehicle to a safe place before maintenance.

Before leaving the vehicle, unplug the switch lock key to ensure that the vehicle

will not start accidentally.

1.2.3 Battery discharge indicator

The battery discharge status is indicated by 10 LEDs on the battery discharge indicator/hour

meter. 5 green, 3 yellow and 2 red LEDs are provided.One LED corresponds to 10% of the

battery capacity.

If a red LED flashes, this indicates that the truck is in the energy reserve mode (30

- 20% battery capacity).

When the charge falls below 20% of battery capacity (charge status low), both red LEDs

flash.

Hour meter

Hour meter shows the machine’s working hours. It starts

to calculate when the truck is starting and working.

The hour meter has the memory of the previous

operation. The final instruction is 1/10 in the display.

1.2.4 Emergency parking

After pressing the emergency stop switch, the vehicle electrical system circuit is cut off.

Recharge necessary

Charge status low

Fully charged

1.3 Standard configuration of technical data

1.3.1 Performance Data

1.3.2 Dimensions Data

Description

CBD35-530

Rated capacity

3500

Load centre distance with standard fork length

600

Travel speed,with/without load

km/h

4/4.5

Lift speed,with/without load

mm/s

35/40

Lowering speed,with/without load

mm/s

35/30

Max.gradeability,with/without load

4/10

Description

CBD35-530

Min.forks lowered

h4（mm）

Max.fork lifting height

h3（mm）

230

Lift

h5（mm）

145

Width across forks

B5（mm）

680

Track width

B2（mm）

220

Fork length

L2（mm）

1212

Fork width

e（mm）

230

Fork thickness/

S（mm）

Overall length

L1（mm）

2222

Width of truck

B1（mm）

832

Overal height(With handle)

h14（mm）

1536

Overal height(Without handle)

h13（mm）

1280

Min.Turning radius

Wa（mm）

2051

Min.Aisle width 1200x1200 length.

Ast（mm）

2365

1.3.3 Weights

1.3.4 Battery

1.3.5 Tyres

Description

CBD35-530

Truck weight (with battery)

910

Battery weight

302

Description

CBD35-530

Battery type

Acid Batteries

Voltage/capacity

V/Ah

24/360

Description

CBD35-530

Wheel type

Wheel quantity Drive wheel/Balance wheel/load wheels

1/2/4

Wheel size, drive wheel

Φ300X120

Wheel size, load wheels (2x)

Φ115X55

Balance wheel size

Φ84X152

1.4 Data Plates

2. Initial use

Vehicles are only allowed to use batteries as power!

In order to work properly after delivery or transportation, the following inspection

must be carried out:

Check whether the equipment is complete and in normal condition.

If the battery is not installed, load and be careful not to damage the battery cable.

Charge the battery.

3. Battery - Recharging,Replacement

3.1 Safety Regulations for Handling Acid Batteries

3.1.1 Fire protection

Do not smoke and avoid naked flames when handling batteries. Wherever an industrial truck

is parked for charging there shall be no inflammable material or lubricants capable of creating

sparks within 2 metres around the truck. The room must be ventilated. Fire protection equipment

must be on hand.

The use of unsuitable fire-protection equipment can result in acid burns In the event of fire a

reaction with the battery acid can occur if water used to extinguish the fire. This can lead to acid

burns.

Use powder extinguishers.

Never extinguish burning batteries with water.

Manufacturer

All necessary

information

Model

3.1.2 Battery maintenance

The batteries must be kept dry and clean. Terminals and cable shoes must be clean, lightly

greased with terminal grease and must be securely tightened.

3.2 Battery and charger Types

Battery

Charger

Voltage

24 V

Input

AC 220V 50/60Hz

Capacity

360 Ah

Output

DC 24V/50A

3.3 Charging

Do not full charge the battery, it will damage the battery.

The battery needs to be charged within 24 hours after used out.

3.3.1 Charging

Switch OFF

Open the battery hood panel

Connect the cable with the battery and charger

Switch on charger to charge

3.3.2 Finish of charging

Switch off the charger

Disconnect the cable with the battery and charge

Connect the cable with the battery and the truck

3.4 Battery Removal and Installation

In case changing another battery, it has to be same weight like the original battery, the

weight of battery is very important to the stability and brake performance of the pallet truck.

It is forbidden to modify the battery weight and size.

3.4.1 Removing the battery

Truck parked securely

Disconnect the cables with battery and truck

Using a hook to take off the battery carefully

3.4.2 Installment of battery

Installation is the reverse order.

Connect the cables with battery and truck.

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