Heiniger EasyGrinder Manual de usuario

Edition/Index: EASYGRINDER/B 03-11

EasyGrinder

Grinder for combs and cutters

for sheepshearing

Instruction manual

swiss made

2 Instruction manual / EasyGrinder

Contents

1 Generalities

1.1 Rating plate

1.2 Intended use

1.3 Guarantee conditions

1.4 Customer service

1.5 Limitation of liability

1.6 Information symbols

2 Safety

2.1 Persons

2.2 Power supply

2.3 Protective equipment

2.4 Further measures for avoiding accidents

2.5 Children

3 Specifications and spare parts

3.1 Specifications

3.2 Spare parts list

4 Transport and accepting delivery

5 Assembly and function

5.1 Assembly

5.2 Disc guard

5.3 Disc and pendulum

5.4 Fitting the disc on the motor

6 Operation

6.1 Grinding combs

6.2 When is the comb sharp?

6.3 Grinding cutters

6.4 When is the cutter sharp?

7 Emery setting procedure

8 Maintenance

9 Trouble shooting

10 Disposal and material groups

11 Illustration spare parts

Instruction manual / EasyGrinder 3

1 Generalities

1.1 Rating plate

230-240Volt/50Hz 120Volt/60Hz

1.2 Intended use

The Heiniger EasyGrinder is designed for grinding combs for sheep, goats and

camelids. Any other use is expressly prohibited.This guide is for the safe and efficient

handling with the machine. Read these instructions carefully before beginning

any work. Basic condition for safe working is the adherence to all indicated safety

references and procedural instructions in this guide. As mandatory limitation of use,

the data given in 3.1 Specifications is valid. If you hand on the equipment to other

persons, provide them with this manual.

1.3 Guarantee conditions

Your EasyGrinder has been manufactured by Heiniger, the leading manufacturer of

shearing and clipping equipment. Heiniger stands for quality for more than 60 years.

Your EasyGrinder is exclusively conceived for grinding combs and cutters for sheep

shearing. With just a little care and attention, the EasyGrinder will give you many

years of excellent services. The guarantee conditions are included in the general

terms and conditions of the manufacturer; for more information on warranty terms

and conditions of your Heiniger grinder please contact your local distributor. Claim

any damage as soon as possible. Compensation only may be claimed within the valid

guarantee periods.

1.4 Customer service

For technical information, our customer service and our authorised service centres

are at your disposal.

Comment us your experience. Our staff is interested in new information and

experience resulting from the operation which could be useful for the improvement

of our products.

1.5 Limitation of liability

All data and information in this instruction manual were arranged in consideration of

the current standards and regulations and state of the art as well as our realizations

4 Instruction manual / EasyGrinder

and experiences of many years.

The manufacturer assumes no liability for disadvantages due to:

▪Non-observance of the instruction manual

▪Operation of the equipment for not intended use

▪Employment of not instructed personal

▪Normal wear and consequential damages

▪Technical modifications

▪Use of not approved spare parts

▪Maintenance work by not authorised service centres

Whilst all care is taken during manufacture and by our agents to ensure your

grinder arrives in perfect working order and condition, damage occurring

during transit or faulty operation will not be covered by our warranty. Damage

is likewise not covered due to inappropriate operation, missing care, accidents.

1.6 Information symbols

WARNING

Danger of injury or death.

ATTENTION !

Danger of injury or death.

NOTE

Tips and informations.

2 Safety

2.1 Persons

The non-observance of the instructions and safety regulations mentioned in this

manual can cause operating malfunctions or serious injury to persons. The safe

operation of the machine only places minimal requirements on the operating

personnel. It is, however, essential that these are observed and complied with.

▪The operator shall be able to demonstrate an understanding of the controls and

the

hazards associated with the equipment.

▪The operator must have read and understood the manual or have been

instructed

in the operation of the grinder by a skilled person and have had the potential

dangers pointed out to him.

▪Unauthorised persons are not permitted to use the grinder and the pendulum.

▪Unauthorised persons are not permitted in the vicinity of the grinder of

pendulum

when it is operated or maintenance is being carried out.

Operation of the equipment is only permitted by personal expected to do their work

reliably. Persons, whose reactivity is affected by drugs, alcohol or pharmaceuticals

are not perwithted to operate the equipment.

Instruction manual / EasyGrinder 5

2.2 Power supply

The voltage specified on the rating plate and in this manual and that of the local

power supply must match.The grinder may only be connected to an AC power supply.

In the event that the grinder is operated from a generator, the supply voltage must

not exceed that specified on the makers sticker. Never plug the grinder into damaged

sockets. Observe the relevant regulations applicable in your country. Completely

unroll the power cable before plugging in.

2.3 Protective equipment

Safety glasses for the eyes, ear plugs, gloves and antislip shoes for protection against

slipping on slippery underground.

2.4 Further measures for avoiding accidents

▪The operating instructions must be kept safely and accessible at all times.

▪Never use the grinder on an unsafe or unstable stand, pedestal or bench.

▪These disc guard must remain in place at all times unless performing

maintenance, in which case the grinder must be unplugged from the power

source.

▪Wear suitable wortk clothes. Never use the grinder and pendulum with loose

fitting clothing, open long hair, or anything else that could reach the moving

disc.

▪Always ensure adequate working room around the grinder.

▪Never leave the grinder unsupervised when in operation or connected to the

power.

▪Avoid kinks and tight coils in the cable when storing, this can damage the cable.

▪Store the grinder in a dry inside area when not in use.

▪Never use the grinder or any part of a grinder, i.e. discs, pendulum when it is

worn or damaged.

Any damage or failure to the grinder which may constitute a risk to the health and

safety of any person shall be immediately reported by the operator to the owner/

manager who shall take appropriate measure.

Examples of the type of damage, which would constitute such a risk include:

▪Frayed or damage insulation on electrical wiring.

▪Failure or wear of any control or component, i.e. switch, discs, disc guard or

pendulum.

▪Damaged or loose fasteners, nuts, bolts, screws, etc.

▪Incorrectly or badly set emeries.

2.5 Children

WARNING!

Never leave the equipment unsupervised and use it very carefully when children or

persons who cannot judge the dangers are nearby.

6 Instruction manual / EasyGrinder

3 Specifications and spare parts

3.1 Specifications

3.2 Spare parts list (Illustration at the end of the manual)

3.2 Liste Ersatzteile (Illustration am Schluss der Anleitung)

Designation Grinder for combs for sheep, goats and camelids

Type EasyGrinder

RPM see rating plate

Voltage see rating plate

Rating 0.37 kW

Power input see rating plate

Frequency see rating plate

Dimensions Hight 740 mm with / 475 mm without cross arm

Width 400 mm / Depth 320 mm

Disc Ø 370 mm

Weight 23 kg

POS DESCRIPTION TOTAL

Spare parts to EasyGrinder

1 Motor to EasyGrinder with switch and flange 1

2 Fixation flange 1

3 Support EasyGrinder 1

4 Pendulum hook 1

5 Pendulum upright 1

6 Mounting bracket 3

7 Collar Ø10 2

8 Threaded pin M 5 X 8 2

9 Washer Ø 5.3/15/1.5 stainless 4

10 Cable ONE/EVO with plug 1

10a Converter SCHUKO/GB-plug 5A 1

11 Wing screw M6X8 1

12 Wing screw M6X25 2

13 Hexagonal screw Verbus Ripp M6x16 6

14 Hexagonal rip nut M6 6

15 Rubber foot Ø22/4x10 4

16 Cup screw M4x8 4

17 Countersunk head screw with ISK M6x30 3

Instruction manual / EasyGrinder 7

POS DESCRIPTION TOTAL

Spare parts to EasyGrinder

18 Guard ring 1

19 Cover behind 2

20 Guard cover 1

21 LS-screswTORX M5 x 16 KAFLOK 4

22 PH-screw M5x10 4

23 Spacer hexagonal M5x35 4

24 Hexagonal screw Verbus Ripp M8x25 4

25 Hexagonal rip nut M8 4

26 Centerin bush complete 1

27 Grinding disc Ø370 1

28 Emery paper self-adhesive medium 1

29 EasyPendulum 1

Spare parts to EasyPendulum

Intermediate pipe 1

Handle 1

Base body with magnet 1

Ring screw M6x20 1

Hexagonal nut M6 1

LS screwTORX M6 x 30 KAFLOK 1

Cylinder pin Ø3x30 h6 2

Cylinder pin with ISK M3x16 2

Plastic disc Ø6.4/18x1.6 4

Countersunk head scresTORX M4 x 12 2

Disc to countersunk head screw M4 2

4 Transport and accepting delivery

Check the delivery on receipt immediately on completeness and damage in transit.

The grinder is supplied in a case without the fitted disc. It is essential that the disc is

protected in transit. If the grinder is not transported in the case, ensure that it cannot

tip or slide.

All units are transported at the owner's risk. Before accepting delivery, thoroughly

inspect the Grinder for damage. If any has occurred you should note the nature

and extent of the damage in view of any insurance claim you may wish to make.

The following areas should be checked carefully:

▪Disc guard; it should be located securely in place

▪Electrical components, disc and emery, pendulum

8 Instruction manual / EasyGrinder

5 Assembly and function

5.1 Assembly

1 Grinding disc with emery papier, 1 EasyPendulum, 1 safety glasses, ear plugs,

1 allen key, 1 instruction manual.

The actual scope of delivery can differ from specially designed models, from

additional ordering options or due to the latest state of the art from the here described

annotations and illustrations.

The EasyGrinder is dispatched fully assembled, however it must be set up before

being used for grinding, for full setup instructions refer to chapter 6 Operation.

5.2 Disc guard

The EasyGrinder is fitted with a guard enclosing the disc to protect the user during

use. It is necessary to remove the outer part of the guard to remove or to change the

emery papier.The guard is secured with four screws. When refitting the guard, always

use all four screws, tightened securely.

5.3 Disc and pendulum

The special light weight aluminium alloy discs and pendulum are precision tools

and will ensure the best possible edge on your gear and will give you years of great

service provided that you treat them with care. It is important that the disc is not

damaged or neglected, this can make it unusable.

ATTENTION !

The discs may be hazardous if used in a damaged condition. If the disc becomes

damaged it must be replaced. Just use original emery paper and discs of Heiniger.

The grinding disc is not fixed at delivery und must be fitted correctly onto the motor.

The disc must be protected at any time of crushes, hits and falling. Do not use to

much force to take off the disc and emery paper of the grinder.

5.4 Fitting the disc on the motor

Unplug the grinder from power before proceeding.The disc must be free of dirt, dust

or any other foreign matter.

Slide the disc onto the shaft of the motor. Fit the disc washer and nut on the shaft with

the enclosed spanner.

NOTE

The discs fitted to the grinder have been individually checked for balance.

It must be noted that it is possible for the emery to throw the balance off (see 9,

Troubleshooting).

Instruction manual / EasyGrinder 9

6 Operation

Grinder setup, grinding technique and using the grinding pendulum.

NOTE

Do not start the grinder before have read and understood this instruction manual

completely. Ensure the disc is fitted and tightened. Ensure that the switch is in the

OFF position before connecting the grinder to a power source. Do not start the grinder

before having fit the disc guard and first put the safety glasses and ear protection. Do

not attempt to grind until the grinder is at full speed.

ATTENTION !

Always ensure that the disc guard is securely fitted before setting up and using the

grinder. Ensure the emeries are stuck to the disc and have no air bubbles between

the emery and disc. When the grinder is running do not allow anything to come into

contact with any part of the discs.

6.1 Grinding combs (fig. 1 - 4)

The grinder must be switched off. Hang the pendulum with placed comb on the

pendulum hook. Move the pendulum upright away from the disc according to the mark

«Comb» (fig. 1). Move the pendulum upright towards disc until the comb is placed on

the disc. The adjustment is correct when the heel of the comb touches first the disc

and between the top of the comb and the disc is a distance of 1.5 mm (thickness of a

match) (fig. 2).

Holding your pendulum with the knuckle of your index finger directly under your

thumb, land your comb onto the rotating disc. Move the comb immediately from side

to side by firm and even pressure, about 2 - 3 times (fig. 2). Move the comb as far to

the outer edge of the disc as three teeth are off the edge. Then return the comb to

the motor shaft by a even movement, without any pressure unilateral, until the comb

touches the fixation flange (fig. 3). To finish the grinding (when the comb is sharp),

move the comb as far to the outer edge of the disc as the comb just rests with all the

teeth. Finish the grinding by a little bit stronger pressure, and take the comb off the

disc by a even and continuous backward movement.

NOTE

▪Always hold the upper part of the pendulum at the pendulum hook with your spare

hand (fig. 4)

▪Use the whole width of the emery paper.

▪Always take 3 teeth off the edge of the disc (fig. 3)

▪Use very firm even pressure during the whole grinding.

10 Instruction manual / EasyGrinder

6.2 When is the comb sharp?

The whole surface of the comb must be ground, especially where the cutter has been

cutting on the teeth. With good light, look carefully at the cutting edges of the tooth

once you have ground because these are blunt edges (fig. 6).The light will shine on a

rounded/blunt edge but will not shine on a sharp edge.

NOTE

You must grind your combs until the blunt edge is sharp (fig. 5). If in doubt, grind it

again.

fig. 1 fig. 2

fig. 4

fig. 3

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