HEIDENHAIN CNC PILOT 640 Manual de usuario

CNC PILOT 640

MANUALplus 620

User's Manual

smart.Turn and DIN

Programming

NC Software

548431-05

688946-05

688947-05

English (en)

12/2017

Fundamentals

Fundamentals | Notes in this documentation

4HEIDENHAIN | User's Manual smart.Turn and DIN Programming | 12/2017

Notes in this documentation

Safety precautions

Comply with all safety precautions indicated in this document and

in your machine tool builder's documentation!

Precautionary statements warn of hazards in handling software

and devices and provide information on their prevention. They are

classified by hazard severity and divided into the following groups:

DANGER

Danger indicates hazards for persons. If you do not follow the

avoidance instructions, the hazard will result in death or severe

injury.

WARNING

Warning indicates hazards for persons. If you do not follow the

avoidance instructions, the hazard could result in death or

serious injury.

CAUTION

Caution indicates hazards for persons. If you do not follow the

avoidance instructions, the hazard could result in minor or

moderate injury.

NOTICE

Notice indicates danger to material or data. If you do not follow

the avoidance instructions, the hazard could result in things

other than personal injury, such as property damage.

Sequence of information in precautionary statements

All precautionary statements comprise the following four sections:

Signal word indicating the hazard severity

Type and source of hazard

Consequences of ignoring the hazard, e.g.: "There is danger of

collision during subsequent machining operations"

Escape – Hazard prevention measures

Fundamentals | Notes in this documentation

HEIDENHAIN | User's Manual smart.Turn and DIN Programming | 12/2017 5

Informational notes

Observe the informational notes provided in these instructions to

ensure reliable and efficient operation of the software.

In these instructions, you will find the following informational

notes:

The information symbol indicates a tip.

A tip provides additional or supplementary information.

This symbol prompts you to follow the safety

precautions of your machine tool builder. This symbol

also indicates machine-dependent functions. Possible

hazards for the operator and the machine are described

in the machine manual.

The book symbol represents a cross reference to

external documentation, e.g. the documentation of your

machine tool builder or other supplier.

Would you like to see any changes made, or have you found

any errors?

We are continuously striving to improve our documentation for you.

Please help us by sending your requests to the following e-mail

address:

[email protected]

Fundamentals | Software and features

6HEIDENHAIN | User's Manual smart.Turn and DIN Programming | 12/2017

Software and features

This manual describes functions and features provided by lathe

controls as of the following NC software numbers.

Control NC software number

MANUALplus 620E (HEROS 5) 548431-05

CNC PILOT 640 (HEROS 5) 688946-05

CNC PILOT 640E (HEROS 5) 688947-05

The suffix E indicates the export version of the control.

The export version of the control has the following limitations:

Simultaneous linear movement in up to 4 axes

HEROS 5 identifies the new operating system of HSCI-based

controls.

Machine operation and cycle programming are described in the

MANUALplus 620 (ID 634864-xx) and CNC PILOT 640 (ID 730870-

xx) User's Manuals. Please contact HEIDENHAIN if you require a

copy of one of these manuals.

The machine manufacturer adapts the usable features of the

control to his machine by setting the machine parameters. Some

of the functions described in this manual may not be among the

features possible on your machine tool.

Control functions that may not be available on your machine

include:

Positioning of spindle (M19) and driven tool

Machining with the C or Y axis

In order to find out about the specific support for your machine,

please contact the machine manufacturer.

Many machine manufacturers and HEIDENHAIN offer programming

courses. We recommend these courses as an effective way of

improving your programming skill and sharing information and ideas

with other users of the control.

HEIDENHAIN also offers the DataPilot MP 620 or DataPilot CP 640

software for PCs, which is designed for use with the respective

control. The DataPilot is suitable for both shop-floor programming

as well as off-location program creation and testing. It is also

ideal for training purposes. The DataPilot can be run on PCs with

WINDOWS operating systems.

Fundamentals | Software and features

HEIDENHAIN | User's Manual smart.Turn and DIN Programming | 12/2017 7

Intended place of operation

The control complies with the limits for a Class A device in

accordance with the specifications in EN 55022, and is intended for

use primarily in industrially-zoned areas.

Legal information

This product uses open-source software. Further information is

available on the control under:

Organization mode of operation

LICENSE INFO soft key

Fundamentals | Software and features

8HEIDENHAIN | User's Manual smart.Turn and DIN Programming | 12/2017

New functions

New functions of software 688945-03, 68894x-01, 548328-05

and 54843x-01

In Organization operating mode, you can grant or restrict

access to the control by using the EXTERNAL ACCESS soft key,

see User's Manual

The pocket calculator can now be activated in each application

and also remains active after a change in operating modes.

With the GET CURRENT VALUE and CONFIRM VALUE soft keys,

numerical values can be fetched from the active input field and

transferred to the active input field, see User's Manual

Tool touch probes can be calibrated in the Setup menu,

see User's Manual

The workpiece datum can also be set in the Z axis direction with

a touch probe, see User's Manual

In Teach-in submode the RI and RK workpiece blank oversizes

have been introduced for finishing operations with the recess

turning cycles, see User's Manual

The RI and RK workpiece blank oversizes were introduced in

the finishing operations with the recess turning units and in the

G869 cycle, see "Recess turning cycle G869", Page 331

On machines with a B axis it is also possible to drill, bore, and

mill in oblique planes. In addition to this, the B axis enables

you to use tools even more flexibly during turning, see "B axis",

Page 655

The control provides numerous touch probe cycles for various

applications, see "Touch probe cycles", Page 519:

Calibrating a touch trigger probe

Measuring circles, circle segments, angle and position of the

C axis

Misalignment compensation

Single-point and double-point measurement

Finding a hole or stud

Datum setting in the Z or C axis

Automatic tool measurement

The new TURN PLUS function automatically generates NC

programs for turning and milling operations based on a

fixed machining sequence, see "The function TURN PLUS",

Page 618

G940 now provides a way to calculate the tool lengths in the

basic (definition) position of the B axis, see "Calculating variables

automatically G940", Page 444

For machining operations that require rechucking, you can

define a separation point on the contour description with G44,

see "Separation point G44", Page 268

G927 enables you to convert tool lengths to the reference

position of the tool (B axis = 0), see "Convert lengths G927",

Page 443

Recesses that were defined with G22 can now be machined

with the new Cycle G870 ICP Recessing, see "ICP recessing

unit", Page 104

Fundamentals | Software and features

HEIDENHAIN | User's Manual smart.Turn and DIN Programming | 12/2017 9

New functions of software 68894x-02 and 54843x-02

In ICP editor submode, the miscellaneous function

Shift the datum was introduced, see User's Manual

In ICP contours, you can now calculate fit sizes and internal

threads using an input form, see User's Manual

The miscellaneous functions

Duplicate in linear/circular series, and by mirroring were

introduced in ICP editor submode, see User's Manual

The system time can now be set using an input form,

see User's Manual

The parameters K, SD and U have now been added to parting

cycle G859, see User's Manual

The angle of approach and departure can now be defined for ICP

recess turning, see User's Manual

With TURN PLUS you can now also create programs for

machining on the counter spindle and for multipoint tools, see

"Full-surface machining with TURN PLUS", Page 650

It is also possible to select a milling contour in G797 Area

milling, see "Area milling on front face G797", Page 413

The parameter Y was added to G720, see "Spindle

synchronization G720", Page 493

Parameters O and U we added to G860, see "Recessing G860",

Page 327

Fundamentals | Software and features

10 HEIDENHAIN | User's Manual smart.Turn and DIN Programming | 12/2017

New functions of software 68894x-03 and 54843x-03

In Teach-in submode, the parameter RB was added to the

cycles Axial figure, Radial figure, ICP contour axial and ICP

contour radial, see User's Manual

In Teach-in submode, the parameters SP and SI were added to

all tapping cycles, see User's Manual

In Simulation submode, the 3-D view provides additional

features, see User's Manual

Tool control graphics were introduced in the Tool editor mode

of operation, see User's Manual

An ID number can be entered directly in the turret list,

see User's Manual

The tool list provides additional filter options, see User's Manual

The Transfer submode provides enhanced tool backup

functionality, see User's Manual

The Transfer submode provides enhanced tool import

functionality, see User's Manual

The Set Axis Values menu item now also enables you to

define offset values for shifts using G53, G54 and G55,

see User's Manual

Load monitoring was introduced in the Program run submode,

see User's Manual

The definition of skip levels was introduced in the Program run

submode, see User's Manual

A function was introduced to query information on the tool

status, , see User's Manual

A user parameter was introduced to enable you to activate

and deactivate the software limit switches for the Simulation

submode, see User's Manual

A user parameter was introduced to enable you to

suppress the error message for the software limit switches,

see User's Manual

A user parameter was introduced to enable you to use NC start

for executing a tool change programmed in the TSF menu,

see User's Manual

A user parameter was introduced to divide the TSF dialog into

separate dialogs, see User's Manual

A user parameter was introduced to enable you to inhibit

the datum shift G59 automatically output in TURN PLUS,

see User's Manual

The parameter WE was added to G32, see "Single thread cycle

G32", Page 352

The parameters U, V and W were added to G51, G56 and G59,

see "Datum shifts", Page 304

Parameters ensuring maximum compatibility with the

ICP contour description were added to G0, G1, G12/G13,

G101, G102/G103, G110, G111, G112/G113, G170, G171,

G172/G173, G180, G181 and G182/G183

The parameter C was added to G808, see "Hobbing G808",

Page 609

The parameter U was added to G810 and G820, see "Contour-

based turning cycles", Page 315

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