HEAVTH HP105 Manual de usuario
海斯科技-让切割更精彩
HP105
Plasma Arc voltage torch height
controller
Operation Manual
VISION：1404
HEAVTH SCIENCE&TECHNOLOGY
130# MINGXING ROAD MINGHUANG TOWN
CHANGZHOU CITY JIANGSU.CHINA
TEL：86-0519-89182619 FOX：86-0519-89183619
HP105 Plasma arc voltage height controller
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1.IMPORTANT INFORMATION
1.1 SERVICE ASSISTANCE AND CONTACT INFORMATION
For service assistance, have the following information available:
• HP105 model, part and serial number located on a label
• Type of cutting application you are using
1.2 RECEIVING AND UNPACKING
After receiving the HP105 you should:
• Carefully, unpack and inspect the equipment.
• Compare the received shipment with the packing list.
• Report any damage to the carrier and your representative.
• Store equipment that will not be used in a clean, dry location.
• Take appropriate precautions to prevent moisture, dust and dirt
from accumulating in storage and installation areas.
1.3 SAFETY CONSIDERATIONS
Safety practices should not be an after thought. Before installing
or servicing the controller, review and follow applicable policies and
procedures to ensure worker safety. Machinery must be in a safe
state and you must be aware of any additional hazards that can
arise.
1.4 PRE-INSTALLATION CONSIDERATIONS
Before installing the HP105:
• Check to be sure that you have all of the required parts.
• Familiarize yourself with the parts of the HP105.
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• Check to be sure that the torch lifter motors you are using with
the HP105 are within the acceptable range.
• Review the instructions for Configuring the Lifter Mechanics.
1.5 CONFIGURING THE LIFTER MECHANICS
Proper configuration of the torch lifter mechanism is an
important factor for establishing the accuracy of your cutting system.
Be sure that:
• Gear reduction is selected on the torch lifter so that the
maximum suspension speed does not exceed 3000 mm/min (120
IPM). If higher accuracy is required, maximum suspension speed
should be set to 1500 mm/min (60 IPM).
• Gears, racks and spindles have minimal backlash.
• Oversizing is avoided. The mass of moving parts, including
armature inertia must be as small as possible. Motors with low
nominal RPM are preferred.
2. Brief Intro
2.1 Summarize
HP105 plasma arc voltage height controller is equipped with
constant current plasma . During cutting course, the current
always equals the given current. And the cutting arc voltage will
be changed with the fixed speed being the height of torch changing.
When the distance gets farther ，the arc voltage increases; On
opposite, the arc voltage will decrease. HP105 plasma arc voltage
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height controller will inspect the voltage change, then control the
distance between cutting torch and material via the lift motor. So
that the arc voltage is fixed, the same is the height of cutting torch.
Generally, the instruction will list all the cutting parameters for
some type of plasma . The user can refer to these parameters.
Adjust the voltage in arc voltage height controller to match the
selected current. The torch height will keep constant under regular
speed.In fact,the user should set the arc voltage according to the
height of the cutting torch.
In the status of automation ,the arc voltage more high,then the
height of the cutting torch more high
2.2
Dimensions
：
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Mounting Hole Size：
2.2 Technical parameter
Working voltage: DC24±10%，50Hz/60Hz，Please prepare a
isolated power, do not shared with others such as electronic
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valve . Especial Pay more attention the DC 24V
Lift motor: DC24V DC motor
Drive mode: PWM
Output current：1A-4A.
Working temperature: Height controller -10∽60℃
IHS style: Switch inspecting IHS (suitable for all plasma
both above-water and under-water cutting)，Plasma Shield
Protector IHS (suitable for above-water cutting’s touch
leading arc voltage plasma)
Running transfer: Alternative Arc transfer and pierce transfer
Divided voltage ratio:100:1
Accuracy: ±1V∽±5V，adjustable
Outer Dimension: Length X Width X Height:
225mmX50mmX80mm
Weight： 0.8kg
Protection class: IP64, to prevent dust from entering.
Installation connector: 2-pin, 4-pin, 5-pin, DB-9 core
Installation position: Keep away from heat, air convection good place.
2.4
Operation Panel Features
Rise
Menu
LCD
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下降
起弧测试
自动
起弧
电源
反馈
碰撞
Manually
确认
Function Description:
LCD: display the working status and parameters.
Manual: Auto / Manual mode selection increase, alternating work.
Arc test: standby press, arcing into the test mode.
When arcing test, press to return to standby mode.
Menu: In standby mode press to enter the parameter setting mode.
When the parameter setting Press to return to standby.
Confirmation: parameter setting mode, confirm that the set
parameters.
Rise / fall: In standby mode, manual lifting torch.
When parameter setting, subtraction parameter values.
2.5
parameter settings
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Automatic standby state, the LCD second planetary number flashing, and
cycles through the following parameters：
Standby mode, press the manual key to enter the manual mode,
then you must manually control the cutting height：
Standby mode, press arcing test, arcing into the test mode：
Standby mode, press the Menu key, select 4, press the Enter key to enter the positioning test
mode：
Set Arc Voltage:
This parameter is set automatically track ions and other torch
height.
Arc voltage value, the higher the torch distance. Arc voltage
value, the lower the torch distance.
Standby interface
1.Setting arc voltage
2. When initial positioning
3. When arcing perforation
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Set the initial positioning time:
This parameter sets the arc height, before and after start cutting torch fell across the workpiece,
elevation time.
Positioning higher the value, the higher the arc height. Positioning the smaller the value, the lower
the arc starting height.
Press the Menu
key
Enter key to enter
Up and Down keys to
adjust the parameters
ENTER to
confirm
The arrow keys to
select the parameter
Menu key to
return
Standby interface
Press the Menu
key
Up and Down keys to adjust
the parameters
The arrow keys to
select the parameter
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Set perforation time:
When this parameter is set arc torch perforation time,
according to the workpiece
thickness is set.
Perforation higher the value, the longer the piercing
time. Perforated smaller the
value, the smaller the perforation time.
Standby interface
Press the
Menu key
Enter key to enter
Up and Down keys to adjust
the parameters
ENTER to confirm
The arrow keys to select the
parameter
Menu key to
return
Enter key to enter
ENTER to
confirm
Menu key to
return
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