Headsight CORN GERINGHOFF RD Manual de usuario

CORNCORN

INSTALLATION MANUAL

HEADSIGHT.COM |574.546.5022

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09020701i

About Headsight

Headsight Contact Info

Headsight, Inc.

4845 3B Road

Bremen, IN 46506

Phone: 574-546-5022

Fax: 574-546-5760

Email: info@headsight.com

Web: www.headsight.com

Technical Assistance

Phone: 574-220-5 511

About this Manual

How to use this manual

The instructions in this manual are in the order that they should be completed for new installations.

Complete all applicable instructions in each section before proceeding. Note that some sections

are labeled to indicate they only apply to certain machines or applications. An index is available

in the front of the manual to help find technical information for previously installed systems.

This icon designates information

of which you should take note.

This icon indicates a special tool

needed for a given task.

This icon designates an

important instruction.

Suggestions

If you have any suggestions to improve this manual please call 574-546-5022 or email info@headsight.com.

Disclaimers

HEADSIGHT, HORIZON, PINPOINT, FORESIGHT, FEATHERSIGHT, TRUESENSE, TERRAHAWK,

INSIGHT, the Headsight logo, the Horizon logo, and Terrahawk logo are trademarks of

Headsight, Inc. All other trademarks are property of their respective owners.

Protected by one or more of the following patents and published applications:

US6883299; US7310931; US7647753; US9609806; US9609806; US10222410;

US10244680; EP2955993(DE,ES,FR,IT,UK); EP2956851 AU2004203614;

BR112015019262; BR112015019286; CA2900987; CA2900994; WO20180152266

Table of Contents

Installation�� 01

Mounting Sensors ��02

Routing Sensor Wiring ��03

HarnessLengthTable�� 03

RemovingConnectorforTightAccess �� 03

30"-40"InnerRows �� 04

20"-22"InnerRows �� 07

OuterRows(ifequipped)�� 09

AllFoldingHeads�� 11

Wiring Warning Lights �� 12

AllexceptPatriot&Freedom�� 12

PatriotOnly �� 12

AllonLexion�� 12

Install Horizon or Insight Controller�� 13

Sensor Adjustment �� 14

Changing Swing ��14

Increasing or Decreasing Voltage ��14

Sensor Extensions �� 15

Parts�� 16

Mounting Bracket and Harness �� 16

Statement of Limited Warranty �� 19

Installation

Before working on combine or under header always:

1. Perform all combine and header manufacturer

safety precautions for servicing header.

2. Insert stop to prevent movement of header.

3. Turn off combine and remove key from ignition.

4. Set combine parking brake.

5. Disconnect all drive shafts from the header.

Complete the header installation in this manual before proceeding

to the installation in the Combine or Horizon Manuals.

JD combines and heads 2016have the check valve for the deck plate circuit

moved to the head. Older heads may need to have this block added to prevent

deck plate drift on newer combines. Older combines may need the check valve

removed to prevent jerky motion with newer heads. See your JD dealer.

Installation

Mounting Sensors

1. Mount sensors facing forward in mounting brackets

using one flange bolt at rear marked A and carriage

bolt and flange nut at front marked B.

2. Install guards to each sensor assembly at location marked C.

3. Determine sensor mounting locations. Sensors

should be mounted equally spaced across head

mounting near end of head as far as possible.

• When using Foresight on headers with outer

snouts that are shorter than inner snouts,

mount one row in from end of head.

4. Remove bolts from snout tip and discard bolts.

5. Place sensor and mounting bracket in snout between

poly tip and snout then fasten with bolts provided.

Installation

Routing Sensor Wiring

Properly routing the wiring is the most critical part of the installation process.

Please take time to ensure that you have allowed sufficient slack for motion

as well as sufficient clearance from moving header parts or crop flow.

Harness Length Table

1. Select appropriate wiring from chart below and mark blue connector with sensor position.

Standard Sensor Routing

Header Width Left Left Center Center Right Center Right

Up to 20'17'17'33'

21–30'23'17'17'23'38'

31–40'38'17'17'33'33' and 10'

41' and up 38'23'17'38'33' and 17'

Removing Connector for Tight Access

When routing the wiring, there may be times when you would like to route the wiring

through a small hole. You may remove the Weatherpack connector by using the following

procedure. This step is NOT always required; it is only shown to aid installation as needed.

1. Release wire retaining clip on each connector. Insert

removal tool and pull each wire out of connector.

2. Flare connector terminal tabs using removal tool.

3. Reinstall wires in connector body:

• Black or Blue into A

• White into B

• Green or Pink into C

4. Latch wire retaining clip.

5. Connect wiring harness to sensor.

Installation

30"-40" Inner Rows

1. Remove black WeatherPack connectors from end of harness as shown above

• Be sure to note wire locations

2. Route the appropriate harness up through hole at back

of each row unit and pull enough slack to reach sensor.

3. When done routing, flare connector terminals using

removal tool. Reinstall wires in connector body.

• Black or Blue into A

• White into B

• Green or Pink into C

• Latch wire retaining clip.

4. Connect wiring harness to sensor.

5. Fasten sensor wiring close to sensor

with small clamp and screw.

6. Position sensor connector with latch facing up

against poly. Fasten harness connection with small

clamp and screw on each side of connector.

Installation

7. Fasten wiring with clamp and screw at location A. Using

clamp and existing hardware fasten at location B.

8. Continue routing wiring harness back to the rear of

head. Fasten harness with small clamp and screw. Be

sure to leave enough slack to allow snout to pivot.

9. Fasten wiring with clamp and existing hardware at location

A. Fasten using small clamp and screw at location B.

10. Fasten at the location marked using

clamp and existing hardware.

Installation

11. Route harness away from drive shaft and fasten

with zip ties in place following hydraulic hoses

or frame tube to left side of feederhouse.

12. Route wiring extension harness through hole in frame to

back side of head continuing to follow hydraulic hoses.

13. Route to the left side of the feederhouse opening.

Installation

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