HBM FS63 series Manual de usuario

Installation Guide

English

FS63

Weldable Temperature Sensor

Hottinger Baldwin Messtechnik GmbH

Im Tiefen See 45

D-64239 Darmstadt

Tel. +49 6151 803-0

Fax +49 6151 803-9100

[email protected]

www.hbm.com

HBM FiberSensing, S.A.

Optical Business

Rua Vasconcelos Costa, 277

4470-640 Maia

Portugal

Tel. +351 229 613 010

Fax +351 229 613 020

[email protected]

www.hbm.com/fs

Mat.: 7-2002.4262

DVS: A4262-3.2 HBM: public

05.2015

Sensor Desing Version: v1.0

EHottinger Baldwin Messtechnik GmbH.

Subject to modifications.

All product descriptions are for general information only.

They are not to be understood as a guarantee of quality or

durability.

FS63 A4262-3.2 HBM: public 3

English

1 Technical Details 4.........................................

1.1 General Information 4........................................

1.1.1 Overview 4.................................................

1.1.2 Characteristics 4.............................................

1.1.3 Applications 5...............................................

1.1.4 Quality 6...................................................

1.1.5 Accessories 6...............................................

1.2 General Specifications 7......................................

2 Sensor Installation 8........................................

2.1 List of Materials 8............................................

2.2 Spot Welding Machine 8......................................

2.3 Preparing the Surface 11......................................

2.4 Welding the Sensor 12........................................

2.5 Protecting the Sensor 13.......................................

2.5.1 Moisture Protection 13.........................................

2.5.2 Mechanical Protection 15......................................

3 Sensor Configuration 16.....................................

3.1 Sensor Calibration Sheet 16....................................

3.1.1 General Information 17........................................

3.1.2 Calibration Data 17...........................................

3.1.3 Temperature Computation 17..................................

Technical Details

4A4262-3.2 HBM: public FS63

1 Technical Details

1.1 General Information

This installation guide applies to the following products:

Part Number Description

K-FS63-20-11-202 FS63 – Weldable Temperature Sensor • Indoor • FC/APC

K-FS63-20-13-202 FS63 – Weldable Temperature Sensor • Indoor • SC/APC

K-FS63-20-10-202 FS63 – Weldable Temperature Sensor • Indoor • NC

K-FS63-20-11-302 FS63 – Weldable Temperature Sensor • Outdoor • FC/APC

K-FS63-20-13-302 FS63 – Weldable Temperature Sensor • Outdoor • SC/APC

K-FS63-20-10-302 FS63 – Weldable Temperature Sensor • Outdoor • NC

1.1.1 Overview

The FS63 - Weldable Temperature Sensors are Fiber

Bragg Grating (FBG) based sensors, designed to be spot

welded to structures and components.

1.1.2 Characteristics

: Robustness

Long-term reliability ensured by innovative sensor design

and careful selection of materials.

: Completely passive

Inherent immunity to all electromagnetic effects (EMI,

RFI, sparks, etc.) and safe operation in hazardous envi

ronments.

Technical Details

FS63 A4262-3.2 HBM: public 5

: High multiplexing capability

Connection of a large number of sensors to a single opti

cal fiber, reducing network and installation complexity.

: Remote sensing

Large distance between sensors and interrogator (sev

eral kilometers).

: Compatible with most interrogators

Provided with calibration sheet, allowing easy and accu

rate configuration.

: Self-referenced

Based on the measurement of an absolute parameter -

the Bragg wavelength - independent of power fluctua

tions.

1.1.3 Applications

HBM FiberSensing temperature sensors can be used in

several temperature measuring applications. They are

particularly suited for temperature mapping in large struc

tures (SHM).

: Industry

: Civil Engineering

: Energy

: R&D

Technical Details

6A4262-3.2 HBM: public FS63

1.1.4 Quality

All HBM FiberSensing's processes are strictly controlled

from development to production. Each product is sub

jected to high standard performance and endurance

tests, individually calibrated and checked before ship

ping.

HBM FiberSensing, S.A. concentrates all optical sensing

activity of HBM and is an ISO 9001:2008 certified com

pany.

1.1.5 Accessories

The implementation of complex sensing networks in large

structures is made simpler with HBM FiberSensing

accessories. These include cables especially designed to

resist harsh environments as in civil engineering, not only

during construction, but also during the lifetime of the

structure (humidity, corrosion, etc.).

For the installation of weldable temperature sensors in

severe environments, an optional metallic protection

cover is available.

Technical Details

FS63 A4262-3.2 HBM: public 7

1.2 General Specifications

Sensor

Sensitivity1) 10 pm/ºC

Measurement range -20 to 80 ºC

Resolution2) 0.1 ºC

Maximum calib. error 0.5 ºC

Optical

Central wavelength 1500 to 1600 nm

Spectral width (FWHM) < 0.2 nm

Reflectivity > 65%

Side lobe suppression > 10 dB

Inputs / Outputs

Cable type Ø 3 mm indoor (kevlar)

Ø 3 mm outdoor (armor)

Cable length 2 m each side (±5 cm)

Connectors FC/APC

SC/APC

NC (No Connectors)

Environmental

Operation temperature -20 to 80 ºC

Mechanical

Materials Stainless steel

Dimensions 45 x 15 x 0.6 mm

Weight 5 g

1) Typical values

2) For 1 pm resolution in wavelength measurement

Sensor Installation

8A4262-3.2 HBM: public FS63

2 Sensor Installation

2.1 List of Materials

Included Material

Weldable Temperature Sensor

List of Needed Equipment

Spot welding Machine

List of Needed Material

Tape Drafting Tape

2.2 Spot Welding Machine

HBM FiberSensing uses a machine from Portable

Welders Ltd. Our console is the B3 (http://www.

portablewelders.com/technical-data-poke-consoles.html)

and the Poke Welding Gun is the PG2 (http://www.

portablewelders.com/poke-welding-guns-details.html).

The following instructions are based on our welding

machine and should be considered as an indication,

since ideal settings may differ from situation to situation

(machine, material, thickness, welding ground clamp

position, etc.).

The spot welding machine is composed by a console,

one ground gramp (Fig. 2.1) and one welding gun

(Fig. 2.2).

Sensor Installation

FS63 A4262-3.2 HBM: public 9

Fig. 2.1

Fig. 2.2

Typical settings are shown in Fig. 2.3 below. This is a

starting point that should be adjusted to optimize the shot

and the welding.

Sensor Installation

10 A4262-3.2 HBM: public FS63

Fig. 2.3

Refer to section 2.4 on page 12 for welding process

instructions.

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