HB-THERM HB-TP180 Manual de usuario

Instruction Manual

HB-TP180/200

Checking Facility for Temperature Control

Units

2 O8354-EN 2018-11

HB-THERM AG

Spinnereistrasse 10 (WU 3)

Postfach

9006 St. Gallen

Switzerland

www.hb-therm.ch

E-Mail [email protected]

Phone +41 71 243 6-530

Fax +41 71 243 6-418

Translation of original instruction

Contents

2018-11

O8354-EN

Instruction Manual

HB-TP180/200

Checking Facilit y for Tem perature Co ntrol Units

(Typenschild)

HB-TP180/200 Checking Facility for Temperature Control Units

Contents

O8354-EN 2018-11 3

Index................................................................................................5

1General....................................................................................6

1.1 Information about this manual.....................................6

1.2 Explanation of symbols ...............................................7

1.3 Limitation of liability .....................................................8

1.4 Copyright.....................................................................8

1.5 Warranty terms............................................................9

1.6 Customer Service........................................................9

2Safety.....................................................................................10

2.1 Intended Use.............................................................10

2.2 Customer’s responsibility ..........................................11

2.3 Personnel requirements ............................................12

2.3.1 Qualifications..............................................12

2.3.2 Unauthorized persons................................13

2.4 Personal protective equipment..................................14

2.5 Specific dangers........................................................15

2.6 Stickers and decals ...................................................16

2.7 CE Declaration of Conformity for Machinery.............17

3Technical data ......................................................................18

3.1 General Information...................................................18

3.2 Emissions..................................................................20

3.3 Operating conditions .................................................20

3.4 Connection values.....................................................20

3.5 Operating fluids .........................................................21

3.6 Nameplate.................................................................22

4Structure and function.........................................................23

4.1 Overview....................................................................23

4.2 Functional principle ...................................................23

4.3 Connections...............................................................24

4.4 Work and danger zones ............................................25

5Transport, packing and storage .........................................26

5.1 Safety notes for transport..........................................26

5.2 Transport inspection..................................................26

5.3 Packing......................................................................27

5.4 Symbols on the packing ............................................28

5.5 Storage......................................................................28

6Installation ............................................................................29

6.1 Safety ........................................................................29

6.2 Installation work.........................................................30

7Testing...................................................................................31

7.1 Test principle.............................................................31

7.2 Automatic Thermo-5 test sequence ..........................31

HB-TP180/200 Checking Facility for Temperature Control Units

Contents

4 O8354-EN 2018-11

7.2.1 Flow chart up to SW51-2_1825 .................32

7.2.2 Flow chart from SW51-2_1844..................33

7.2.3 Testing .......................................................34

7.2.4 Settings......................................................35

7.2.5 Calibrating the unit.....................................36

7.2.6 Save protocol to a USB data carrier ..........36

7.3 Manual test sequence ...............................................37

7.3.1 Preparing the test.......................................37

7.3.2 Testing .......................................................39

7.4 Safety test..................................................................42

7.5 Complete the test ......................................................43

8Maintenance..........................................................................44

8.1 Safety ........................................................................44

8.2 Maintenance schedule ..............................................45

8.3 Maintenance tasks ....................................................45

8.3.1 Cleaning.....................................................45

9Disposal ................................................................................46

9.1 Safety ........................................................................46

9.2 Disposal of materials.................................................46

10 Spare parts............................................................................47

11 Technical information..........................................................48

11.1 Item location..............................................................48

11.2 Legend.......................................................................48

Appendix

A Special execution

B Spare parts list

HB-TP180/200 Checking Facility for Temperature Control Units

Index

O8354-EN 2018-11 5

Index

CE Declaration of Conformity.............................17

Cleaning..............................................................45

Connection

Main and return line........................................20

Connection values ..............................................20

Customer Service .................................................9

Danger zones .....................................................25

dangers...............................................................15

Disposal..............................................................46

Disposal of materials ..........................................46

Emissions ...........................................................20

Functional principle.............................................23

Hydraulic connections.........................................24

Hydraulic specialist.............................................12

Installation...........................................................30

Item location .......................................................48

Legend................................................................48

Liability..................................................................8

Maintenance .......................................................44

schedule..........................................................45

tasks................................................................45

Nameplate ..........................................................22

Operating conditions...........................................20

Operating fluids.................................................. 21

Overview............................................................ 23

Packing .............................................................. 27

Personnel............................................... 12, 44, 46

Preparing the test............................................... 37

Process diagram.......................................... 32, 33

Professional electrician...................................... 12

Protective equipment................................... 14, 44

Qualified personnel............................................ 12

Safety................................................................. 10

Settings.............................................................. 35

Stickers .............................................................. 16

Storage .............................................................. 28

Structure ............................................................ 23

Surfaces, hot...................................................... 15

Symbols

in this manual................................................... 7

Packing .......................................................... 28

rear of unit...................................................... 24

Technical data.................................................... 18

Technical information......................................... 48

Testing ................................................... 31, 34, 39

Testing temperatures......................................... 35

Tolerances ......................................................... 35

Warranty .............................................................. 9

Weight................................................................ 19

Work zones........................................................ 25

Working materials.............................................. 15

HB-TP180/200 Checking Facility for Temperature Control Units

General

6 O8354-EN 2018-11

1 General

1.1 Information about this manual

After reading this manual, the operator will be able to safely and

efficiently handle the checking facility for temperature control units.

The manual is an integral part of the checking facility for

temperature control units and must always be kept close to the

checking facility for temperature control units and readily

accessible for personnel. Before starting any work, the personnel

must have carefully read and understood this manual. A basic

requirement for safe work is the observance of all safety and

handling instructions in this manual.

Furthermore, the local accident prevention regulations and general

safety regulations are valid for the application area of the checking

facility for temperature control units.

Illustrations in this manual are for basic understanding and may

deviate from the actual design.

We reserve the right to make technical modifications in order to

improve usability.

HB-TP180/200 Checking Facility for Temperature Control Units

General

O8354-EN 2018-11 7

1.2 Explanation of symbols

Warnings

Warnings are identified by symbols. These warnings are

introduced by signal words, which express the severity of a danger.

Adhere to these warnings and act cautiously in order to avoid

accidents, personal injuries and damage to property.

DANGER!

… indicates an imminently hazardous situation

which, if not avoided, will result in death or serious

injury.

WARNING!

… indicates a potentially hazardous situation which,

if not avoided, could result in death or serious

injury.

CAUTION!

… indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate

injury.

ATTENTION!

… indicates a potentially hazardous situation which,

if not avoided, may result in property damage.

Hints and recommendations

NOTE!

… emphasizes useful hints and recommendations

as well as information for efficient and trouble-free

operation.

HB-TP180/200 Checking Facility for Temperature Control Units

General

8 O8354-EN 2018-11

1.3 Limitation of liability

All information and notes in this Manual were compiled under due

consideration of valid standards and regulations, the present status

of technology and our years of knowledge and experience.

The manufacturer can not be made liable for damage resulting

from:

disregarding this Manual

unintended use

employment of untrained personnel

unauthorized conversions

technical modifications

use of unapproved spare parts

In case of customised versions the actual scope of delivery can

vary from the explanations and representations in this Manual,

because of the utilization of additional options or due to latest

technical changes.

Apart from this, the obligations agreed upon in the delivery

contract, the general terms and conditions and the delivery

conditions of the manufacturer and the legal regulations valid at the

time of contract do apply.

1.4 Copyright

This Manual is protected by copyright law and exclusively to be

used for internal purposes.

Passing this Manual on to third parties, duplication of any kind –

even in form of excerpts –as well as the use and/or disclosure of

the contents without the written consent of the manufacturer is not

permitted, except for internal purposes.

Violations oblige to compensation. The right for further claims

remains reserved.

HB-TP180/200 Checking Facility for Temperature Control Units

General

O8354-EN 2018-11 9

1.5 Warranty terms

The warranty terms are provided in the manufacturer's terms and

conditions.

1.6 Customer Service

For technical information, please contact the HB-Therm

representatives or our customer service department

www.hb-therm.ch.

Furthermore, our employees are always interested in new infor-

mation and experiences resulting from the application that could be

valuable for the improvement of our products.

HB-TP180/200 Checking Facility for Temperature Control Units

Safety

10 O8354-EN 2018-11

2 Safety

This paragraph provides an overview of all important safety

aspects for optimal protection of personnel as well as safe and

trouble-free operation.

Disregarding this Manual and safety regulations specified therein

may result in considerable danger.

2.1 Intended Use

The checking facility for temperature control units is designed and

constructed exclusively for the intended use described here.

The checking facility for temperature control units serves solely

for the quality testing (determining the measuring accuracy of the

temperature, pressure and flow measurement) of HB-Therm

temperature control units. The checking facility is not suitable for

continuous duty (only for the duration of the quality test).

The checking facility for temperature control units must be

operated solely in accordance with the values indicated in the

Technical Information.

Observance of all information in this manual also pertains to the-

intended use.

Any use of the checking facility for temperature control units other

than or going beyond the intended use is deemed as misuse and

can lead to dangerous situations.

WARNING!

Improper use poses danger!

A misuse of the checking facility for temperature

control units can lead to dangerous situations.

In particular the following must not be used:

–You must NOT use heat transfer mediums other

than heat transfer oil.

–You must NOT use pressures, temperatures

higher than those specified.

Any claims arising from damage as a result of improper use are

excluded.

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