Haydon IDEA Manual de usuario

IDEATM PROGRAMMABLE

BRUSHLESS MOTOR DRIVE

MANUALS

CONTENTS:

HARDWARE MANUAL

SOFTWARE MANUAL

COMMUNICATIONS MANUAL

Brushless IDEA™ Drive

Hardware Manual

PBL4850E

www.haydonkerk.com

03-2015

Table of Contents

Revision History ................................................................................................................. 3

Introduction......................................................................................................................... 4

Specifications...................................................................................................................... 5

Engineering Drawings ........................................................................................................ 6

Connections......................................................................................................................... 7

Basic Wiring Diagram ........................................................................................................ 8

Accessories ......................................................................................................................... 8

Encoder Inputs .................................................................................................................... 9

Encoder Wiring................................................................................................................. 10

Hall Cell Inputs................................................................................................................. 11

Hall Cell Wiring................................................................................................................ 11

Digital I/O Pin Descriptions.............................................................................................. 12

Open Collector Output Pin Description............................................................................ 12

Input Pin Description........................................................................................................ 12

Digital I/O Wiring............................................................................................................. 13

Digital Output Wiring Examples...................................................................................... 14

Digital Input Wiring Examples......................................................................................... 14

Revision History

Date

Description

January 2015

Initial version

Introduction

This manual is intended to provide basic hardware specifications for the Haydon

Kerk Brushless IDEA drive. For detailed information on use and programming of

the drive, please refer to the IDEA Drive User’s Manual. For detailed information

on the command structure of the drive for coding purposes, please refer to the

IDEA drive Communication Manual. All manuals are available at idea-drive.com.

PBL4850E

IDEA™ Drive

Specifications

Attribute

Value

Drive Input Voltage Range

12 – 48 VDC

Maximum Drive Current (per phase)

4.0 Arms (Up to 6.5 Apeak

current boost capability during

ramping)

Motor Type

3 Phase Brushless

Commutation Type

Sinusoidal with Hall Cell

Initialization

Hall Cell Spacing

60°/ 120°

Type of Ramping

Trapezoidal

S-Curve

Communications

USB (Mini B connector)

Digital I/O Voltage Range

5-24Vdc

Digital Inputs

Digital Sinking Outputs

Digital Output Maximum Sinking Current

200mA (each)

Digital Input Maximum Current

8mA (each)

Maximum Temperature

70ºC (Measured at heat sink)

Program Storage Size-Type

85 Kbytes-Flash

Maximum Number of Stored Programs

85, Referenced by 10

character program names

Position counter range

64bit

Interrupt sources

4 inputs (rising, falling or both

edges), internal position

counter (when reaching a

programmed position).

PBL4850E

IDEA™ Drive

Engineering Drawing

Engineering Drawings

Connections

Basic Wiring:To connect power to the drive and control it with the IDEA Drive

User Interface you will need the following:

•A power supply, minimum of 12VDC.

•A PC

•Power cable ( available from Haydon Kerk p/n 56-1348)

•Hall cell / Encoder harness (available from Haydon Kerk p/n 56-1856)

•Motor connected with screw terminal block ( available from Haydon Kerk

p/n 56-1570

•10 wire I/O cable (available from Haydon Kerk p/n 56-1352).

oNote: this cable is only required if the drive is interacting with an

external device.

•USB to Mini B USB cable ( available from Haydon Kerk p/n 56-1346 )

The following page contains the proper wiring diagram for the IDEA drive, power

supply and PC. The I/O and encoder cables are omitted.

Basic Wiring Diagram

Accessories

Part No.

USB Cable (A to mini B), 2 meters

56-1346

Power Cable, 1 meter

56-1348

I/O Cable, 1 meter

56-1352

Motor Connector Screw Terminal

56-1570

Hall Cell & Encoder Cable

56-1856

Encoder Inputs

The IDEA drive is equipped with inputs for a single-ended, Quadrature

encoder attached to the motor it drives. Quadrature encoders have 2 output

signals, A and B, which are nominally 90 electrical degrees out of phase. On

each rising or falling edge, the relative logic levels of the two phases can be used

to determine the direction of rotation. The decoder within the drive interprets A

leading B as motion in the clockwise direction, as viewed from the front face of

the motor. This means that if a rising edge is detected on phase A, and phase B

is at a logical high, then the motor just rotated counter-clockwise.

The IDEA drive watches for the rising and falling transitions on phase A

and B, and increments or decrements the position counter accordingly. Using this

method, a 1000 cycle per revolution optical rotary encoder would have 4000

counts per revolution.

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