Hatz 4H50TIC Manual de usuario
4H50TIC
www.HATZ-DIESEL.com
Hatz Diesel
CREATING POWER SOLUTIONS.
OPERATOR’S MANUAL
Diesel engine
000000004433660000440000--0077..22001144--00..11
Printed in Germany
EN
Motorenfabrik Hatz GmbH & Co. KG
Ernst-Hatz-Str. 16
94099 Ruhstorf a.d. Rott
Deutschland
Tel. +49 8531 319-0
Fax +49 8531 319-418
www.hatz-diesel.com
CREATING POWER SOLUTIONS.
Table of contents
1Notices ............................................................................................................. 5
2General information ........................................................................................ 6
3Safety ............................................................................................................... 7
3.1 General information .......................................................................................... 7
3.1.1 Intended use and foreseeable misuse .............................................................. 7
3.1.2 Machine user or machine manufacturer obligations ......................................... 8
3.1.3 Representation of safety notes ......................................................................... 9
3.1.4 Meaning of safety symbols ............................................................................... 10
3.2 Safety notes ...................................................................................................... 11
3.2.1 Operational safety ............................................................................................. 11
3.2.2 Machine-specific safety instructions for operation ............................................ 14
3.2.3 Machine-specific safety instructions for maintenance work .............................. 15
3.2.4 Electrical equipment .......................................................................................... 18
3.3 Labels ............................................................................................................... 19
4Technical data ................................................................................................. 20
4.1 Engine information and filling quantities ........................................................... 20
4.2 Engine type plate .............................................................................................. 21
4.3 Engine oil .......................................................................................................... 22
4.4 Coolant .............................................................................................................. 23
4.5 Fuel ................................................................................................................... 26
5Engine design ................................................................................................. 28
5.1 Overview ........................................................................................................... 28
6Transport, assembly and commissioning .................................................... 31
6.1 Transport - Engine with 2 lifting eyes ................................................................ 31
6.2 Assembly instructions ....................................................................................... 32
6.3 Preparations for commissioning ........................................................................ 33
6.4 Filling engine oil ................................................................................................ 33
6.5 Filling the cooling system .................................................................................. 35
7Operation and use .......................................................................................... 38
7.1 Safety notes ...................................................................................................... 38
7.2 Performing tests ................................................................................................ 38
7.3 Starting the engine ............................................................................................ 39
7.4 Starting the engine for the first time/after a filter change .................................. 42
7.5 Switching off the engine .................................................................................... 45
7.6 Checking the oil level and adding oil if necessary ............................................ 47
7.7 Refueling ........................................................................................................... 49
8Maintenance .................................................................................................... 51
8.1 General maintenance instructions .................................................................... 51
8.2 Maintenance work ............................................................................................. 52
4H50TIC Table of contents
HATZ Operator's Manual 3
8.2.1 Maintenance plan .............................................................................................. 52
8.2.2 Checking the intake area of the combustion air ................................................ 54
8.2.3 Checking the radiator fins for dirt accumulation ................................................ 55
8.2.4 Checking the cooling system ............................................................................ 57
8.2.5 Changing the engine oil and oil filter ................................................................. 59
8.2.6 Cleaning the radiator fins .................................................................................. 64
8.2.7 Tensioning the poly v belt ................................................................................. 67
8.2.8 Replacing the poly v belts ................................................................................. 69
8.2.9 Changing the oil separator of the crankcase ventilation ................................... 71
8.2.10 Checking the screw connections ...................................................................... 72
8.2.11 Draining the water separator ............................................................................. 73
8.2.12 Changing the fuel prefilter ................................................................................. 74
8.2.13 Changing the fuel fine filter ............................................................................... 77
8.2.14 Servicing the air filter (optional) ........................................................................ 80
8.2.15 Changing coolant .............................................................................................. 82
9Faults ............................................................................................................... 86
9.1 Fault table ......................................................................................................... 86
10 Storage and disposal ...................................................................................... 95
10.1 Storing the machine .......................................................................................... 95
10.2 Disposing of the machine .................................................................................. 95
11 Installation declaration ................................................................................... 97
Table of contents 4H50TIC
4 Operator's Manual HATZ
1Notices
Contact data
© 2014
Motorenfabrik HATZ
Ernst-Hatz-Straße 16
94099 Ruhstorf
Germany
Tel. +49 (0)8531 319-0
Fax +49 (0)8531 319-418
www.hatz-diesel.com
All rights reserved!
Copyright
The copyright for this Operator's Manual rests entirely with Motorenfabrik
HATZ, Ruhstorf.
This Operator's Manual may only be copied or distributed if written approval
has been received. This also applies to the copying or distribution of ex-
cerpts of the Operator's Manual. The same conditions apply to distribution of
the Operator's Manual to third parties in digital form.
Original Operator's Manual
This Operator's Manual was translated into multiple languages.
The German version is the original Operator's Manual. All other language
versions are translations of the original Operator's Manual.
4H50TIC Notices
HATZ Operator's Manual 5
2General information
Information on the document
This Operator's Manual was created with due care. It is exclusively intended
to offer a technical description of the machine and to provide instructions on
commissioning, operating and maintaining the machine. When operating the
machine, the applicable standards and legal regulations as well as any in-
house regulations apply.
Before commissioning, during operation and before maintenance work is be-
gun on the machine, read the Operator's Manual carefully and keep it close
by for ready access.
Machine
This Operator's Manual describes the following machine.
Machine name HATZ diesel engine
Type number 4H50TIC
Customer service
Have service work performed by qualified technicians only. We recommend
that you work with one of the more than 500 HATZ service stations.Trained
specialists there will repair your machine with Hatz original spare parts and
with HATZ tools. The global HATZ service network is at your disposal to ad-
vise you and supply you with spare parts. For the address of the Hatz serv-
ice station nearest you, please see the directory enclosed or visit the inter-
net at: www.hatz-diesel.com
Problems may occur if unsuitable spare parts are installed. We cannot ac-
cept responsibility for damage and secondary damage that result from this.
We therefore recommend the use of Hatz original spare parts. These parts
are manufactured according to strict Hatz specifications and achieve maxi-
mum operational reliability through their perfect fit and functionality. The or-
der number can be found in the enclosed spare parts list or on the internet
at: www.hatz-diesel.com
Exclusion of liability
The manufacturer cannot be held responsible for personal injury, damage to
property, or damage to the machine itself caused by improper use, foreseea-
ble misuse, or failure to follow or adequately follow the safety measures and
procedures described in this Operator's Manual. This also applies to
changes made to the machine and use of unsuitable spare parts.
Modifications, which serve the technical improvements, are reserved.
General information 4H50TIC
6 Operator's Manual HATZ
3Safety
3.1 General information
Introduction
This chapter contains the information you need to work safely with this ma-
chine.
To prevent accidents and damage to the machine, it is imperative that these
safety instructions are followed.
Read this chapter carefully before beginning work.
3.1.1 Intended use and foreseeable misuse
Intended use
The machine described in this Operator's Manual fulfills the following func-
tions:
▪ Diesel engine intended for installation in a machine or for assembly with
other machines to form a machine. See chapter 11 Installation declaration,
page 97.
This engine is intended exclusively for the purpose specified and tested by
the manufacturer of the machine into which the engine is installed.
Any other use is not intended and therefore not permitted. Violations com-
promise the safety of the personnel working with the machine. Responsibility
is not accepted by Motorenfabrik HATZ for damage resulting from this situa-
tion.
The operational safety of the machine is only guaranteed if it is used as in-
tended.
Use according to the intended purpose also includes observance of the in-
structions in this Operator's Manual.
Foreseeable misuse
The following is considered to be foreseeable misuse:
▪ Any use that varies from or extends beyond the uses specified above.
▪ Failure to comply with the instructions in this Operator's Manual.
▪ Failure to comply with the safety instructions.
▪ Failure to immediately eliminate malfunctions that impact safety before
continuing work with the machine (working with the machine when it is not
in perfect condition, either functionally or in terms of safety).
▪ Failure to perform the necessary inspection and maintenance work.
▪ Any unauthorized modification of or removal of safety equipment.
▪ Use of spare parts and accessories that are unsuitable or have not been
approved by HATZ.
▪ Operation in flammable or hazardous environments.
▪ Operation in closed-off or poorly ventilated rooms.
4H50TIC Safety
HATZ Operator's Manual 7
▪ Installation of the machine in moving equipment (e.g. vehicles, trailers) or
in closed rooms without additional measures to handle supply air, extract
air, and exhaust gas.
▪ Improper operation at variance with DIN 6271 and DIN ISO 8528 (climate,
load, safety).
Residual risks
Residual risks result during daily use and in association with maintenance
work.
These residual risks will be pointed out in chapter 3.2.2 Machine-specific
safety instructions for operation, page 14 and in chapter 3.2.3 Machine-
specific safety instructions for maintenance work, page 15 as well as in the
further contents of the manual, directly in front of the descriptions or operat-
ing instructions concerned.
3.1.2 Machine user or machine manufacturer obligations
Machine manufacturer obligations
If you have an engine that is not yet installed in a machine, it is imperative
that you follow the Assembly Instructions for HATZ Diesel Engines be-
fore installing the engine. These assembly instructions contain important in-
formation on how to safely install the engine and are available at your near-
est HATZ service station.
It is prohibited to start the engine before it is fully installed.
In addition, please note that it is prohibited to start up the machine before it
has been determined that the machine into which this engine is installed ful-
fills all safety-related requirements and legal regulations.
User obligations
The user is obligated to only operate the machine while it is in perfect condi-
tion. The user must check the condition of the machine before using it and
ensure that any defects are eliminated before it is taken into service. Run-
ning the machine while identified defects exist is not permitted. The user
must also ensure that the information contained in the Operator's Manual
has been read and understood.
Obligations of the operating and maintenance personnel
Personnel assigned with operating and maintaining the machine must have
read and understood the Operator's Manual or must possess the qualifica-
tions necessary for working with this equipment, acquired in training/instruc-
tional courses. No one may work with the machine without the necessary
qualifications, even if for just a brief period.
The operating personnel must not be under the influence of drugs, medica-
tion or alcohol.
All work performed on the machine must be in compliance with the informa-
tion provided in the Operator's Manual.
Safety 4H50TIC
8 Operator's Manual HATZ
Storing the Operator's Manual
This Operator's Manual is an integral component of the machine (also when
being sold). It must be stored in the direct vicinity of the machine and be ac-
cessible to personnel at all times.
3.1.3 Representation of safety notes
Overview
This machine has been designed and built according to state-of-the-art tech-
nology and the recognized safety standards. Despite these precautions,
risks exist when operating the machine and during maintenance work.
These risks are identified in this manual by means of safety notes.
The safety notes precede the related description or operating step.
Structure of the safety notes
The safety notes consist of:
▪ Warning symbol
▪ Signal word
▪ Description of danger
▪ Possible consequences
▪ Preventative measures
General danger symbol
The general danger symbol is used to identify the danger of personal injury.
Signal words
Signal words identify the magnitude of the risk and the seriousness of the
possible injuries:
Danger symbol/
signal word
Meaning
DANGER
This signal word is used to indicate imminently
dangerous situations which, if not avoided, will
lead to serious injury or death.
WARNING
This signal word is used to indicate potentially
dangerous situations which, if not avoided, may
lead to serious injury or death.
CAUTION
This signal word is used to indicate potentially
dangerous situations which, if not avoided, may
lead to minor or moderate injury.
4H50TIC Safety
HATZ Operator's Manual 9
Danger symbol/
signal word
Meaning
CAUTION
This signal word, without a danger symbol, is
used to indicate the risk of property damage.
NOTICE
This signal word indicates additional useful infor-
mation, such as operating tips and cross referen-
ces.
3.1.4 Meaning of safety symbols
Explanation of symbols
The following table describes the meanings of the safety symbols used in
this Operator's Manual.
Symbol Meaning
Smoking, fire and open flames are prohibited.
Warning of personal injury!
Warning of hot surfaces!
Warning of flammable substances!
Warning of explosive substances!
Warning of toxic engine exhaust!
Warning of corrosive substances!
Safety 4H50TIC
10 Operator's Manual HATZ
Symbol Meaning
Warning of heavy loads!
Warning of environmental damage!
Comply with the Operator's Manual or additional documenta-
tion from other manufacturers or the user.
i
Additional information that is useful to the reader.
3.2 Safety notes
3.2.1 Operational safety
Introduction
This chapter contains all of the important safety instructions for personal pro-
tection and for safe and reliable operation. Additional, task-related safety in-
structions can be found at the beginning of each chapter.
DANGER
Danger to life, danger of injury, or danger of property dam-
age due to failure to comply with the Operator's Manual and
the safety instructions contained therein.
▪ As the user of the machine, you must ensure that all people
working on the machine are familiar with the contents of this
Operator's Manual.
▪ Before working on the machine, read this Operator's Manual
carefully, paying special attention to the safety notes.
▪ Fulfill all required safety conditions before working on the
machine.
▪ Follow all general safety instructions as well as the specific
task-related safety instructions contained in the individual
chapters.
4H50TIC Safety
HATZ Operator's Manual 11
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