Harvest-Master HM-400 Manual de usuario

HM-400

Harvest Data System

DWRB-DOS User's Manual

1740 North Research Park Way

Logan, Utah 84341-1977

Tel: 435-753-1881 • Fax: 435-753-1896

E-mail: [email protected]

Web Site: www.junipersys.com

HarvestMaster

Field Data Collection Tools

HarvestMaster products are provided by Juniper Systems, a Campbell Scientific Company.

any means, mechanical, electronic, or otherwise, is strictly prohibited without express written

consent of HarvestMaster, Inc. Printed in the U.S.A.

TM HarvestMaster, the HarvestMaster logo, Harvest Data System, Double-Wide Regular

Bucket, Allegro Field PC, Pro4000 FieldBook, and DataLink are recognized trademarks of

HarvestMaster, Inc. dba Juniper Systems.

Manual Part #: 12703-06

Release Date: September 2002

Editor: Richard Timothy

Table of Contents i

Table of

Contents

Features ...................................................................... 1-1

The Field Computer .................................................. 1-3

Manual Override Switches ........................................ 1-3

Electrical Transient Protection ................................... 1-3

Dust-Resistant Enclosure .......................................... 1-3

How to Use this Manual .............................................. 1-4

Keyboard Commands ................................................. 1-5

Loading Software ........................................................ 2-1

Introduction to DataLink ........................................... 2-2

DataLink Installation ................................................. 2-2

Installing Software on Your Desktop PC .................... 2-4

Installing Software on the Field Computer .................. 2-5

Booting Directly to DWRB ......................................... 2-8

DWRB Menu Structure ............................................... 2-9

Moving Through the Menu ...................................... 2-10

Answering Yes or No .............................................. 2-10

DWRB Setup Menu .................................................. 2-11

Set Variables .......................................................... 2-11

Units ...........................................................................2-11

Test Weight ............................................................... 2-12

Set Decimal ............................................................... 2-14

Chapter 1:

Introduction

Chapter 2: Loading

Software

ii Table of Contents

DWRB Setup Menu (continued)

Weight/Bucket ........................................................ 2-15

Calibrate .................................................................... 2-15

Timers ........................................................................ 2-18

Set Retare ................................................................. 2-21

Control ....................................................................... 2-22

Settle Time................................................................. 2-24

Operation Test ........................................................... 2-26

Creating a Moisture Sensor Curve .......................... 2-26

Preparation ................................................................ 2-27

Calibration ................................................................. 2-29

Edit ............................................................................ 2-34

Delete ........................................................................ 2-39

Rename ..................................................................... 2-40

Copy .......................................................................... 2-41

System ................................................................... 2-42

Set Data Drive ........................................................ 2-43

Set Data Directory .................................................. 2-44

Current Path ........................................................... 2-45

Field Maps .................................................................. 3-1

Generate .................................................................. 3-2

Standard Plot ID Option .............................................. 3-3

Range/Row Option ...................................................... 3-5

View ........................................................................ 3-7

Delete ...................................................................... 3-9

Rename .................................................................. 3-10

Downloading Maps ................................................ 3-11

Chapter 3:

Creating Field

Maps

Table of Contents iii

The Harvest Operation ................................................ 4-1

Selecting the Moisture Curve for Harvest .................. 4-2

Selecting Harvest Routes (or Rating Routes) .............. 4-3

Type of Route ........................................................... 4-4

Plot to Plot ............................................................... 4-4

Across the Field ....................................................... 4-4

Harvesting ................................................................ 4-6

Function Keys .......................................................... 4-8

F1 - .............................................................................. 4-8

F2 - .............................................................................. 4-8

F3 - .............................................................................. 4-8

F4 - .............................................................................. 4-8

F5 - View Identifiers ................................................... 4-8

F6 - Retare Buckets .................................................... 4-9

F7 - .............................................................................. 4-9

F8 - Show Version Info ............................................... 4-9

F9 - Toggle Backlight .................................................. 4-9

View Data .............................................................. 4-10

Viewing Data on the Field Computer ........................ 4-10

Diagnostics .................................................................. 5-1

Available Memory .................................................... 5-1

Moisture Volts .......................................................... 5-2

Load Cells ................................................................ 5-4

Buckets .................................................................... 5-4

Print ......................................................................... 5-6

Terminal Mode ......................................................... 5-7

Exit ............................................................................. 5-8

Chapter 4: Harvest

Chapter 5:

Diagnostics and

Exit

iv Table of Contents

Symptoms ................................................................... 6-1

SCCU Power Failure (No Power LED) .................... 6-1

Field Computer Communication Failure with PC ....... 6-2

Field Computer Communication Failure with SCCU .. 6-3

Inaccurate Moisture and Weight Readings ................. 6-4

Inaccurate Weight Readings (Moisture is Fine) .......... 6-5

No Test Weight (Plot Weight is Fine) or Vice Versa ... 6-6

No Test Weight or Plot Weight (Moisture is Fine) ...... 6-7

Inaccurate Moisture Readings (Wt Readings Fine) ..... 6-8

Bucket Doors Do not Operate Correctly................... 6-9

Printer Does not Respond (Power LED is OFF) ..... 6-11

Printer Does not Respond (Power LED is ON) ....... 6-11

Requirements for Installation ........................................ 7-1

Components ................................................................ 7-2

Electronics Group ..................................................... 7-2

Optional Components ............................................... 7-3

Field Computer Inventory ......................................... 7-4

Supporting Hardware .................................................. 7-6

Mounting the Components ........................................... 7-8

Break-out Box Installation ......................................... 7-10

Connecting theActuator Control Lines ....................... 7-11

HydraulicActuators ................................................ 7-11

PneumaticActuators ............................................... 7-13

Windshield Wiper Motors ....................................... 7-14

Limit Switch Wiring for HydraulicActuators ............ 7-15

Limit Switch Wiring for the remainingActuators ....... 7-19

Windshield Wiper Limit Switch ................................ 7-21

Auxiliary Connection ............................................... 7-23

Load Cells and Wiring ............................................... 7-24

Plot-Weight Load Cell ............................................ 7-26

Test-Weight Load Cell ............................................ 7-27

Chapter 7:

Installation

Chapter 6:

Troubleshooting

Table of Contents v

Moisture Sensor Installation ....................................... 7-28

1” or 3” Moisture Blade .......................................... 7-28

4” Mini-Moisture Blade .......................................... 7-29

Final Installation for Moisture Blade ........................ 7-30

Cable Connection to the SCCU ................................. 7-32

System Control Cable Connection .......................... 7-32

Power Cable Connection ........................................ 7-32

Testing the Manual Operation of the Bucket Doors ..... 7-34

Printer, Ribbon, and Paper Installation ........................ 7-36

Installing the Printer ................................................. 7-36

Installing a Ribbon .................................................. 7-37

Inserting a Paper Roll .............................................. 7-38

Removing a Paper Roll ........................................... 7-40

Printer Test and Setup ................................................ 7-41

Printer Test ............................................................. 7-41

Accessing the Setup Menu ...................................... 7-41

Configure ............................................................... 7-42

Load Defaults ............................................................ 7-43

Baud Rate ................................................................. 7-43

Data Bits ................................................................... 7-44

Stop Bits .................................................................... 7-44

Handshake................................................................. 7-44

Columns ..................................................................... 7-44

Invert ......................................................................... 7-44

Font ........................................................................... 7-45

Magnification ............................................................. 7-45

Custom .................................................................. 7-46

Time/Date Format ..................................................... 7-47

Auto Time and Date .................................................. 7-47

Auto Sequence Number ............................................ 7-48

Zero ........................................................................... 7-48

Pound Sign ................................................................. 7-48

Underscore ................................................................ 7-48

Busy Invert ................................................................ 7-48

Online/Offline ............................................................ 7-48

Ext Ch Set ................................................................. 7-49

Print Ready ............................................................... 7-49

Set Clock ............................................................... 7-49

Reset SEQ# ........................................................... 7-51

vi Table of Contents

Measurement Performance ......................................... A-1

Grain Moisture ........................................................ A-1

Weight ..................................................................... A-1

Load Cell Capacities ............................................... A-2

System Power Requirement ..................................... A-2

Physical Dimensions ................................................. A-2

Environmental .......................................................... A-2

Operating Temperature Range ................................... A-2

Storage Temperature Range ...................................... A-2

Humidity Range .......................................................... A-2

Accessories ................................................................ A-3

Load Cells ............................................................... A-3

Moisture Sensor ...................................................... A-3

Pneumatic Tool Lubricant ......................................... A-3

Printer ........................................................................ A-4

Interface Serial ........................................................ A-4

Character Buffering .................................................. A-4

Print Method ........................................................... A-4

Character Spacing ................................................... A-4

Print Speed ............................................................. A-4

Paper ...................................................................... A-4

Power ..................................................................... A-4

DC Voltage ............................................................. A-4

Operating Temperature ............................................ A-5

Print Head Life ........................................................ A-5

Ribbon Life ............................................................. A-5

Communications ......................................................... A-5

Wiring Diagram ........................................................ A-5

Overview ................................................................... B-1

External Input Battery Pack Specifications ................ B-3

Appendix A:

Specifications

Appendix B:

Pro4000 External

Input Battery Pack

Table of Contents vii

Console Mounting Diagram ......................................... C-1

Field Computer Cradle Mounting Diagram ............... C-2

Maintenance ............................................................... D-1

Harsh Weather ........................................................ D-1

SCCU ..................................................................... D-2

Printer ..................................................................... D-2

Field Computer ....................................................... D-2

Return for Repair Procedure ....................................... D-3

Limited Warranty ........................................................ D-4

Hardware ................................................................ D-4

Software ................................................................. D-5

Disclaimer of Warranties .......................................... D-5

Update or Modifications .......................................... D-6

Removal of Serial Number ....................................... D-6

Extended Warranties ................................................ D-6

HM-420 37-pin System Control Cable ....................... E-1

Connector Wire Codes - Standard ........................... E-2

Helps ...................................................................... E-3

Load Cell Connector Wiring ....................................... E-4

Plot Weight Load Cell .............................................. E-4

Test Chamber Load Cell .......................................... E-4

Auxiliary Load Cell .................................................. E-4

Moisture Sensor Connector Wiring ............................. E-5

25-Pin Host Port ........................................................ E-5

RS-232 Expansion Ports ............................................ E-6

Barcode Wand ........................................................ E-6

Printer ..................................................................... E-6

HVD ....................................................................... E-7

RS-485 ................................................................... E-7

Appendix C:

Mounting

Diagrams

Appendix D:

General Care and

Warranty

Appendix E: Cable

Wiring

viii Table of Contents

ASCII File Formats .................................................... F-1

Two-Dimensional Text Representation ...................... F-2

Harvest Order Space Delimited ............................... F-4

No Format Change.................................................. F-6

Downloading Maps .................................................... F-7

Other Functions of DataLink ....................................... G-1

Registry Error .......................................................... G-1

Communication Port Setup ...................................... G-3

Transferring Files ..................................................... G-4

Transferring Files from PC to Field Computer ........... G-7

Transferring Files from Field Computer to PC ........... G-8

Convert to CSV Option ........................................... G-9

ProLink ................................................................. G-10

Sending Files from PC to Field Computer ................. G-11

Receiving Files from Field Computer to PC............. G-12

Terminal ................................................................ G-13

Communication between PC and Field Computer ... G-14

Appendix F: Field

Maps Generated

from ASCII

Appendix G:

Additional

DataLink

Information

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