Harrop TVS1320 Manual de usuario

HARROPPERFORMANCE HARROPTV W: HARROP.COM.AU P: 1300 HARROP E: SALES@HARROP.COM.AU

ENGINEERING PERFORMANCE SINCE 1955

HARROPPERFORMANCE HARROPTV W: HARROP.COM.AU P: 1300 HARROP E: SALES@HARROP.COM.AU

Issue 4: June 2021

Installation Guide

Toyota 86/ Subaru BRZ

TVS1320 Supercharger Kit

HARROPPERFORMANCE HARROPTV W: HARROP.COM.AU P: 1300 HARROP E: SALES@HARROP.COM.AU

TVS1320 INSTALLATION GUIDE

ENGINEERING PERFORMANCE SINCE 1955

For 60 years Harrop Engineering has been at the forefront of designing, developing and

manufacturing precision performance components. Today our innovative and logical approach

is applied to low volume automotive OEMs and the performance aftermarket through

a dedicated team of 65 sta. Core performance products include Superchargers, Engine

Components, Brakes, Dierentials and we are also the exclusive Australian Distributor for

Forgeline Motorsport Wheels & Lingenfelter Performance Parts.

Harrop are also the preferred supplier of Eaton Supercharger and Traction Control technology

including dual branded product designed and manufactured in-house. There are currently over

4000 components in our portfolio and this is growing daily as we continually develop more

Harrop Performance Products.

Our high prole car manufacturing customers include Holden, HSV, FPV, Roush and Lotus.

We also supply to race teams from categories including F1, NASCAR and V8 Supercars and an

extensive range of drag, circuit and o-road competitors. Just as importantly, a large portion of

our customers are performance enthusiasts and weekend warriors who are highly passionate

about their ride.

Please take a moment to review the following pages and learn why Harrop is the rst choice in

Superchargers.

Thank you for choosing Harrop and enjoy your Harrop Enhanced ride.

- Team HARROP

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TVS1320 INSTALLATION GUIDE

CONTENTS PAGE

ENGINEERING PERFORMANCE SINCE 1955

Introduction 1

Table of contents 2

Important information / warranty information 3

Remove Ancillaries 4

Remove Sound Tube & Intake Manifold 5

Supercharger Pre Installation 8

Supercharger Installation 11

Rear A/C line clearance 14

Throttle body installation 14

Idler and belt installation 15

Air box installation 16

Intercooler system installation 17

Intercooler pump wiring 21

Intercooler system lling and bleeding 23

Pre start up checks 24

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TVS1320 INSTALLATION GUIDE

ATTENTION: READ BEFORE PROCEEDING

ENGINEERING PERFORMANCE SINCE 1955

Important information:

The owner and driver of the enhanced vehicle must be aware that tment of a supercharger may aect:

• The vehicle’s factory warranty.

• Insurance cover and associated liabilities.

• Compatibility with emission and roadworthy certication.

• The validity of a driver’s license for a supercharged vehicle.

• The handling & braking capability of the vehicle due to increased engine power & torque

• The longevity of the engine and driveline components.

• The vehicle will need to use premium unleaded fuel only (98 RON).

• Coolant used in the intercooler system must adhere to Ford WSS-M97B44-D or GMW3420

specication mixed 50% concentrate with distilled or deionised water.

Warranty:

This supercharger is covered by a limited warranty on components and workmanship for a period of 36

months from the date of purchase, subject to Harrop terms and conditions.

Please refer to Harrop Engineering’s full warranty terms and conditions and applicable warranty

registration forms which can be found at www.harrop.com.au.

HARROPPERFORMANCE HARROPTV W: HARROP.COM.AU P: 1300 HARROP E: SALES@HARROP.COM.AU

TVS1320 INSTALLATION GUIDE

QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS

ENGINEERING PERFORMANCE SINCE 1955

This document is meant only as a guide, as any vehicle modication should be completed by a

certied technician who has the relevant experience and equipment to be competent of a safe

and eective supercharger installation.

If you have purchased a complete kit (including ECUTEK cable, license and calibration)

follow the steps below before starting the installation. This will ensure you receive the

correct ROM le for your vehicle.

i. Go to the ECUTEK website. www.ecutek.com/support/downloads

ii. Go to the ECUTEK App downloader tab and follow the instructions for installing the drivers for

the license key and vehicle interface and also the software specic for your license key

iii. Once installed refer to the ProECU Programming guide located in ProECU help les

iv. Follow the process to the step “Query ECU”on page 5 of the programming manual

v. Once the ECU has been queried send the ECU Version to sales@harrop.com.au

vi. You will then receive the correct versioned ROM for your supercharger installation

Please ensure the safe operation of all tools and equipment are adhered to in accordance

with the vehicle and equipment manufacture’s recommendation.

1. Ensure the vehicle is prepared with premium (98 RON) unleaded fuel

1.a. Disconnect the negative terminal of the battery.

1.b. Avoid standing the supercharger on its end, as the oil in the gear housing may migrate from

the intended area.

2. Remove ancillaries (intake tube, air box, lter, covers, strut braces and belt)

2.a. Remove Inlet tube.

2.b. Remove Air box.

2.c. Remove MAF sensor from air box.

2.d. Remove covers from alternator and A/C compressor.

2.e. Use 14mm socket on tensioner and remove belt.

2.f. Remove strut braces.

HARROPPERFORMANCE HARROPTV W: HARROP.COM.AU P: 1300 HARROP E: SALES@HARROP.COM.AU

TVS1320 INSTALLATION GUIDE

QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS

ENGINEERING PERFORMANCE SINCE 1955

3. Sound tube removal

3.a. Remove sound tube assembly as shown below.

3.b. Install supplied blanking grommet to the hole left in the rewall. Drivers side (RHD)

passenger side (LHD) inner foot well.

4. Remove intake manifold

4.a. Remove cover from the top of the manifold.

4.b. Disconnect the vacuum hoses from the rear of the intake manifold.

4.c. Disconnect wiring (MAP sensor, Throttle body).

4.d. Remove fuel rail covers and unbolt the ECU from the RH cover (this will sit beside the

engine while you work).

4.e. Remove port injector harnesses x 4 and unclip harness from fuel rail assembly.

4.f. Remove wiring harness from rear of intake manifold (EVAP solenoid).

4.g. Remove throttle body heater hoses (Caution - do not remove when vehicle is hot, requires

clamping while working).

4.h. Remove the throttle body from inlet manifold.

4.i. Disconnect the fuel line (Caution – use eye protection when disconnecting fuel system lines

as they will contain fuel and may have some residual fuel pressure. Do not disconnect the fuel

supply line immediately after running the vehicle or when the vehicle is hot).

3.b

4.g 4.i

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3.a

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TVS1320 INSTALLATION GUIDE

QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS

ENGINEERING PERFORMANCE SINCE 1955

4.j. Disconnect the fuel crossover pipe from both fuel rails.

4.k. Remove the fuel rail support bolt from the LH fuel rail.

4.l. Remove the EVAP purge hose from the fuel rail tting.

HARROPPERFORMANCE HARROPTV W: HARROP.COM.AU P: 1300 HARROP E: SALES@HARROP.COM.AU

TVS1320 INSTALLATION GUIDE

QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS

ENGINEERING PERFORMANCE SINCE 1955

4.m. Remove 6 intake manifold bolts and remove intake manifold (picture of manifold from the

underneath side shown for clarity of bolt locations). Note engine harnesses on RH rear and LH

front need to be pushed aside to access bolt heads.

4.n. Unclip loom from LH rear lug on manifold.

4.o. Cover intake ports with tape while working on and around the engine bay.

4.p. Remove EVAP solenoid from underside of intake manifold.

4.q. Remove the MAP sensor from the manifold.

4.m

4.o4.n

HARROPPERFORMANCE HARROPTV W: HARROP.COM.AU P: 1300 HARROP E: SALES@HARROP.COM.AU

TVS1320 INSTALLATION GUIDE

QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS

ENGINEERING PERFORMANCE SINCE 1955

5. Supercharger Pre-installation

5.a. Install Throttle body heater blanking plugs.

5.b. Remove brake booster hard line if applicable (RHD). Note: If vehicle is auto and is tted with

a vacuum pump, skip this step.

5.c. Install EVAP solenoid to supercharger manifold using the original nut and connect lines as

shown (use 14mm Cobra clamp).

Note: For vehicles tted with a seperate vacuum pump for the brake booster, t the supplied

cap and cobra clamp as shown and disregard hose marked in image 5.c.

5.a 5.a

5.b 5.c

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5.d. Install PCV breather line (under A/C compressor).

5.e. Move the grey loom and zip tie as shown. (remove connector from metal bracket to slip

loom behind it).

5.f. Install supplied throttle, MAP, MAF loom and route as shown (connect the supplied loom to

the standard connectors and zip tie IAT loom to breather hose behind A/C compressor, throttle.

TVS1320 INSTALLATION GUIDE

QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS

ENGINEERING PERFORMANCE SINCE 1955

5.d

5.e

5.f

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